Juke F15 (2012 year). Service Repair Manual - part 365

 

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Juke F15 (2012 year). Service Repair Manual - part 365

 

 

TM-272

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CVT SHIFT SELECTOR

1.

Install the lock pin (2) onto the selector lever knob (3).

2.

Install the knob cover (1) onto the selector lever knob.

3.

Press the selector lever knob onto the selector lever until it
clicks.

CAUTION:

• When pressing the selector lever knob onto the selector

lever, never press the selector lever knob button.

• Never strike the selector lever knob to press it into place.

• Follow the procedure below and press the shift lock unit onto the CVT shift selector.
1.

Connect the connectors.

2.

Install the shift lock unit.

Inspection

INFOID:0000000006601961

INSPECTION AFTER INSTALLATION

 Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to 

TM-194, "Inspection and

Adjustment"

.

JSDIA1796ZZ

CONTROL CABLE

TM-273

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

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A

B

TM

N

O

P

CONTROL CABLE

Exploded View

INFOID:0000000006601962

Removal and Installation

INFOID:0000000006601963

INSTALLATION

CAUTION:

Always apply the parking brake before performing removal and installation.

1.

Remove the battery. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove the control cable from the CVT shift selector assembly. Refer to 

TM-270, "Removal and Installa-

tion"

.

3.

Disengage the pawls (B) of the grommet (A), and pull down-
wards to remove.

4.

Remove the control cable installation nut from the manual lever.

1.

Control cable

2.

Lock plate

3.

Transaxle assembly

4.

Bracket A

5.

Bracket B

6.

CVT shift selector assembly

A:

Manual lever

B:

Grommet

: N·m (kg-m, ft-lb) 

: N·m (kg-m, in-lb)

JSDIA1873GB

JSDIA1809ZZ

TM-274

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL CABLE

5.

Remove the lock plate (1).

6.

Remove center muffler from the mounting rubber and lower the center muffler downward. Refer to 

EX-6,

"Removal and Installation"

.

7.

Lift up the heat plate.

8.

Remove the control cable (1) from the bracket (2).

9.

Remove the control cable from the vehicle.

10. Remove bracket.

INSTALLATION

Note the following, and install in the reverse order of removal.
• From below the vehicle, press the grommet (A) into place until the

pawls (B) make a click sound.

CAUTION:

• Place the grommet on the floor, then fasten it in place from

below the vehicle.

• Check that pulling down on the grommet does not discon-

nect it.

• Pay attention to the following when connecting the control cable to the CVT shift selector.
1.

When connecting the control cable (1) to the CVT shift selector
assembly (2), face the grooved surface of the rib (A) up and
insert the control cable until it stops.

JSDIA1812ZZ

:Vehicle front

JPDIA0107ZZ

JSDIA1809ZZ

JSDIA1624ZZ

CONTROL CABLE

TM-275

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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B

TM

N

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2.

Install the socket (A) onto the CVT shift selector.

CAUTION:

• Place the socket onto the CVT shift lever, then fasten it in

place from above.

• Check that the pulling on the socket does not disconnect

it.

Inspection

INFOID:0000000006601964

INSPECTION AFTER INSTALLATION

 Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to 

TM-194, "Inspection and

Adjustment"

.

JSDIA1810ZZ

TM-276

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

KEY INTERLOCK CABLE

KEY INTERLOCK CABLE

Exploded View

INFOID:0000000006601965

Removal and Installation

INFOID:0000000006601966

REMOVAL

CAUTION:

Always apply the parking brake before performing removal and installation.

1.

Shift the selector lever to the “P” position.

2.

Remove the selector lever knob. Refer to 

TM-271, "Disassembly and Assembly"

.

3.

Remove the center console. Refer to 

IP-23, "Removal and Installation"

.

4.

Press the pawls (B) of the key interlock cable slider (A) while
sliding it in the direction of the casing cap (C), and separate the
adjusting holder (D) and slider.

5.

Remove the key interlock cable from the CVT shift selector. 

6.

Remove the steering column lower cover and driver instrument
lower panel. Refer to 

IP-13, "Removal and Installation"

.

1.

CVT shift selector assembly

2.

Key interlock cable

A:

Key cylinder

B:

Clip

C:

Clip

JSDIA1801ZZ

E

:Key interlock rod

JSDIA1797ZZ

KEY INTERLOCK CABLE

TM-277

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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B

TM

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7.

Lift clip (A) in the direction of the arrow (

C) and remove in the

direction of the arrow (

D).

8.

Disconnect the key interlock cable from the key cylinder.

9.

Disengage the clip and disconnect the key interlock cable from
the vehicle.

INSTALLATION

• Install the adjusting holder (A) onto the key interlock rod (B), then

install the casing cap (C) onto the CVT shift selector cable bracket
(D).

CAUTION:

• When installing the key interlock cable, never bend or twist

the cable forcefully.

• After connecting the key interlock cable to the CVT shift

selector cable bracket, be sure to check that the casing cap
is completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.

• While pressing the detent rod (B) down, slide the key interlock

cable slider (A) toward the key interlock rod (D) side, and install the
adjusting holder (C) and key interlock rod.

CAUTION:

• Never squeeze the pawls on the key interlock cable slider

when holding the slider.

• Never apply force in a perpendicular direction to the key

interlock rod when sliding the slider.

Inspection

INFOID:0000000006601967

INSPECTION AFTER INSTALLATION

• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to 

TM-194, "Inspection and

Adjustment"

.

• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.

1

:Key interlock cable

B

:Key cylinder

JSDIA1798ZZ

JSDIA1799ZZ

JSDIA1800ZZ

TM-278

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TRANSMISSION RANGE SWITCH

TRANSMISSION RANGE SWITCH

Exploded View

INFOID:0000000006601717

Removal and Installation

INFOID:0000000006601718

REMOVAL

1.

Remove battery. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove transmission range switch connector.

3.

Remove control cable. Refer to 

TM-273, "Removal and Installation"

.

4.

Remove transmission range switch from transaxle assembly.

INSTALLATION

Install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000006601719

ADJUSTMENT OF TRANSMISSION RANGE SWITCH

1.

Move selector lever to “N” position.

2.

Remove control cable from manual lever.

1.

Transmission range switch

2.

Transaxle assembly

JPDIA0314ZZ

TRANSMISSION RANGE SWITCH

TM-279

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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A

B

TM

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P

3.

Loosen mounting bolts (A) of transmission range switch. Insert a
pin (

φ

4 mm) into the adjusting holes (B) on both transmission

range switch and manual lever for adjusting the position.

4.

Tighten mounting bolts of transmission range switch.

5.

Connect control cable on manual lever. Refer to 

TM-194,

"Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION 

Adjust the CVT positions after installing the CVT shift selector. Refer to 

TM-194, "Inspection and Adjustment"

.

INSPECTION AFTER INSTALLAION

Check the CVT positions after adjusting the CVT positions. Refer to 

TM-194, "Inspection and Adjustment"

.

SCIA6635J

TM-280

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TCM

TCM

Exploded View

INFOID:0000000006601941

Removal and Installation

INFOID:0000000006601942

NOTE:
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace
TCM. Refer to 

TM-374, "Description"

.

REMOVAL

1.

Remove the battery. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove air duct (inlet) and air cleaner case. Refer to 

EM-26, "Removal and Installation"

.

3.

Disconnect the TCM connector.

4.

Remove the TCM.

5.

Remove the bracket.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000006601943

ADJUSTMENT AFTER INSTALLATION

Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to 

TM-374, "Description"

.

1.

Bracket

2.

TCM

:Vehicle front

: N·m (kg-m, in-lb)

JSDIA1776GB

AIR BREATHER HOSE

TM-281

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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B

TM

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AIR BREATHER HOSE

Removal and Installation

INFOID:0000000006601734

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-26, "Removal and Installation"

.

2.

Remove clip from bracket. 

3.

Remove air breather hose from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

Check air breather hose not collapsed or blocked due to folding or bending when installed.
• Install air breather hose to air breather tube so that the paint mark

(A) faces upward. Also insert hose to the bend of air breather tube.

SCIA7584J

TM-282

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

G SENSOR

G SENSOR

Exploded View

INFOID:0000000006601944

Removal and Installation

INFOID:0000000006601945

CAUTION:

• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use a power tool to avoid impact.

REMOVAL

1.

Disconnect the battery cable from the negative terminal. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove driver seat (LHD) or passenger seat (RHD). Refer to 

SE-19, "Removal and Installation"

.

3.

Remove center pillar lower garnish (left side) and dash side finisher (left side). Refer to 

INT-20, "CENTER

PILLAR LOWER GARNISH : Removal and Installation"

 (center pillar lower garnish) and 

INT-20, "DASH

SIDE FINISHER : Removal and Installation"

 (dash side finisher).

4.

Pull up floor carpet. Refer to 

INT-23, "Removal and Installation"

.

5.

Disconnect G sensor harness connector.

6.

Remove G sensor.

7.

Remove bracket.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000006601946

ADJUSTMENT AFTER INSTALLATION

Perform “G SENSOR CALIBRATION”. Refer to 

TM-377, "Description"

.

1.

G sensor

: Vehicle front

: N·m (kg-m, in-lb)

JSDIA2139GB

CONTROL VALVE

TM-283

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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B

TM

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CONTROL VALVE

Exploded View

INFOID:0000000006707486

COMPONENT PARTS LOCATION

1.

Transaxle assembly

2.

Control valve

3.

Bracket

4.

O-ring

5.

Oil strainer assembly

6.

Magnet

7.

Drain plug gasket

8.

Drain plug

9.

Oil pan mounting bolt

10.

Oil pan

11.

Oil pan gasket

12.

Lock nut

13.

Washer

14. Manual plate

15.

Collar

16.

Lip seal

17. Snap ring

A.

CVT unit connector

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: NISSAN CVT Fluid NS-2

JPDIA0666GB

TM-284

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

Removal and Installation

INFOID:0000000006707487

REMOVAL

1.

Disconnect battery cable from negative terminal. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove drain plug from oil pan and then drain the CVT fluid.

3.

Remove drain plug gasket.

4.

Disconnect the CVT unit connector. Refer to 

TM-125, "Removal and Installation Procedure for CVT Unit

Connector"

.

5.

Remove the snap ring (1) from the CVT unit connector (A).

6.

Press the CVT unit connector (A) into the transaxle case.

CAUTION:

Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.

7.

Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.

8.

Remove the magnets from the oil pan.

9.

Remove the lock nut (1) and washer (2), and then remove the
manual plate (3). 

10. Remove the collar (4) from the manual shaft (A).

CAUTION:

Never drop the collar.

11. Disconnect the connectors (A) and (B).

JPDIA0654ZZ

JPDIA0720ZZ

: Vehicle front

JPDIA0655ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

CONTROL VALVE

TM-285

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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B

TM

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12. Remove the oil strainer assembly mounting bolts (A) and (B),

and then remove the oil strainer assembly (1).

13. Remove O-ring from oil strainer assembly.

14. Remove the bracket (1).

15. Remove the control valve mounting bolts (A) and (B), and then

remove the control valve from the transaxle case.

CAUTION:

Never drop the control valve, ratio control valve and manual
shaft.

16. Remove CVT unit connector (A) from the transaxle case inside.

17. Remove the lip seal (1) from the transaxle case.

: Vehicle front

JPDIA0657ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

JPDIA0659ZZ

JPDIA0660ZZ

: Vehicle front

JPDIA0661ZZ

TM-286

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

INSTALLATION

1.

Install the lip seal (1) to the transaxle case.

2.

Install the CVT unit connector (A) to the transaxle case.

CAUTION:

Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.

3.

Press in the ratio control valve (B) in the (

) direction, and then

fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.

4.

Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.

5.

Install the control valve to the transaxle case.

CAUTION:

• Never drop the linkage fixing pin. If it is dropped, repeat

the installation procedure from step 3.

• Never pinch the harness into between the control valve

and the transaxle case.

: Vehicle front

JPDIA0661ZZ

JPDIA0660ZZ

JPDIA0663ZZ

CONTROL VALVE

TM-287

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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TM

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6.

Fix the control valve using the control valve mounting bolts (A)
and (B).

7.

Pull the linkage fixing pin out.

8.

Connect the connectors (A) and (B).

CAUTION:

• Never pinch the harness into between the control valve

and the transaxle case.

• Securely insert the connector until it clicks and locks.

9.

Install the bracket (1).

10. Install O-ring to oil strainer assembly.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid NS-2 to O-ring.

11. Install the oil strainer assembly (1) using the oil strainer assem-

bly mounting bolts (A) and (B).

NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.

12. Install the collar to the manual shaft.

CAUTION:

Never drop the collar.

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

54

10

B

44

1

JPDIA0659ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

12

2

B

44

1

JPDIA0657ZZ

 

 

 

 

 

 

 

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