Juke F15 (2012 year). Service Repair Manual - part 366

TM-288

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

13. Install the manual plate (1) while aligning with the groove (A) of

the manual valve.

CAUTION:

Assemble the manual plate while aligning its end with the
cutout (

) of the manual valve.

14. Install the washer (2) and the lock-nut (3), and then tighten to

the specified torque.

15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to 

TM-125, "Removal

and Installation Procedure for CVT Unit Connector"

.

17. Install the magnet while aligning it with the convex side of oil

pan.

CAUTION:

Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.

18. Install the oil pan to the transaxle case with the following proce-

dure.
1.

Install the oil pan gasket to the oil pan.

CAUTION:

• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-

face and bolt mounting hole of oil pan and transaxle case.

• Never reuse oil pan gasket.

2.

Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.

CAUTION:

Never reuse oil pan mounting bolts.

3.

Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.

4.

Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.

19. Install drain plug gasket to drain plug.

CAUTION:

Never reuse drain plug gasket.

20. Install drain plug to oil pan.

21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

CAUTION:

• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and

CVT durability, and may damage the CVT, which is not covered by the warranty.

• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to 

TM-159,

"CONSULT-III Function (TRANSMISSION)"

.

22. With the engine warmed up, drive the vehicle in an urban area.

NOTE:
When ambient temperature is 20

°

C (68

°

F), it takes about 10 minutes for the CVT fluid to warm up to 50

to80

°

C (122 to 176

°

F).

23. Check CVT fluid level and condition. Refer to 

TM-184, "Inspection"

.

: Vehicle front

JPDIA0962ZZ

CVT fluid

: Refer to 

TM-308, "General Specifica-

tion"

.

Fluid capacity

: Refer to 

TM-308, "General Specifica-

tion"

.

JPDIA0654ZZ

JPDIA0664ZZ

CONTROL VALVE

TM-289

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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24. Connect battery cable to negative terminal. Refer to 

PG-124, "Removal and Installation"

.

Inspection and Adjustment

INFOID:0000000006707488

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.

INSPECTION AFTER REMOVAL

Check the CVT fluid level and leakage. Refer to 

TM-184, "Inspection"

.

INSPECTION AFTER INSTALLATION

Erase the TCM data.
• Erase the CVT fluid degradation data. Refer to 

TM-159, "CONSULT-III Function (TRANSMISSION)"

.

• When replacing the control valve, erase EEP ROM in TCM. Refer to 

TM-180, "Description"

.

TM-290

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

PRIMARY SPEED SENSOR

PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000006601720

Removal and Installation

INFOID:0000000006601721

REMOVAL

1.

Remove the battery. Refer to 

PG-124, "Removal and Installation"

.

2.

Remove ECM bracket. Refer to 

EC-447, "Removal and Installation"

.

3.

Remove primary speed sensor connector.

4.

Remove primary speed sensor.

5.

Remove O-ring from primary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection and Adjustment

INFOID:0000000006601955

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage. Refer to 

TM-480, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-379, "Adjustment"

.

1.

Transaxle assembly

2.

O-ring

3.

Primary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Genuine NISSAN CVT Fluid NS-2

SCIA7901J

SECONDARY SPEED SENSOR

TM-291

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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SECONDARY SPEED SENSOR

Exploded View

INFOID:0000000006601722

Removal and Installation

INFOID:0000000006601723

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-26, "Removal and Installation"

.

2.

Remove secondary speed sensor connector.

3.

Remove secondary speed sensor.

4.

Remove O-ring from secondary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection and Adjustment

INFOID:0000000006601957

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage. Refer to 

TM-480, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-379, "Adjustment"

.

1.

Transaxle assembly

2.

Secondary speed sensor

3.

O-ring

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Genuine NISSAN CVT Fluid NS-2

JPDIA0104GB

TM-292

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

DIFFERENTIAL SIDE OIL SEAL

DIFFERENTIAL SIDE OIL SEAL

Exploded View

INFOID:0000000006628058

Removal and Installation

INFOID:0000000006628059

REMOVAL

NOTE:
Cap or plug openings to prevent fluid from spilling.

1.

Remove the left front drive shaft. Refer to 

FAX-22, "LEFT SIDE : Removal and Installation"

.

2.

Remove the transfer assembly. Refer to 

DLN-93, "Removal and Installation"

.

3.

Use oil seal remover or a similar means and remove the differential side oil seal.

CAUTION:

When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse differential side oil seal.
• Apply Genuine NISSAN CVT Fluid NS-2 to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900). Refer to 

FAX-22, "LEFT

SIDE : Removal and Installation"

.

Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).

CAUTION:

Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.

1.

Transaxle assembly

2.

Differential side oil seal (left side)

3.

Differential side oil seal (right side)

: Always replace after every disassembly.

: Genuine NISSAN CVT Fluid NS-2

SCIA7594J

A

: Differential side oil seal (left side)

B

: Differential side oil seal (right side)

JSDIA1836ZZ

DIFFERENTIAL SIDE OIL SEAL

TM-293

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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NOTE:

The reference is the pull-in direction of the differential side oil seal.

Drift to be used:

Inspection

INFOID:0000000006601729

After completing installation, check for CVT fluid leakage and CVT fluid level. Refer to 

TM-184, "Inspection"

.

Dimension “C”

:Height difference from case end surface is within 1.8 

±

 0.5 mm (0.071 

±

 0.020 

in).

Dimension “D”

:Height difference from case end surface is within 1.0 

±

 0.5 mm (0.039 

±

 0.020 

in).

Location

Commercial Service Tools

Transaxle case side

Commercial service tool with outer dia. 56 mm (2.20 in) and inner dia. 50 mm (1.97 in)

Converter housing side

Commercial service tool with outer dia. 60 mm (2.36 in) and inner dia. 55 mm (2.17 in)

TM-294

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

OIL PUMP FITTING BOLT

OIL PUMP FITTING BOLT

Description

INFOID:0000000006601730

Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.

Exploded View

INFOID:0000000006601731

Removal and Installation

INFOID:0000000006601732

REMOVAL

1.

Remove Oil pump fitting bolt (1) from transaxle assembly.

2.

Remove O-ring from oil pump fitting bolt.

INSTALLATION

Note the following, and install in the reverse order of removal.
• After completing installation, check for CVT fluid leakage and CVT fluid level. Refer to 

TM-184, "Inspection"

.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

1.

Oil pump fitting bolt

2.

O-ring

3.

Transaxle assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Genuine NISSAN CVT Fluid NS-2

JPDIA0829GB

JPDIA0077ZZ

WATER HOSE

TM-295

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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WATER HOSE

Exploded View

INFOID:0000000006608932

Removal and Installation

INFOID:0000000006609008

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.

CAUTION:

Perform these steps after the coolant temperature has cooled sufficiently.

1.

Remove the hose clamp and remove the water hose.

INSTALLATION

Note the following, and Install in the reverse order of removal.

CAUTION:

Never reuse copper washer.
• Refer to the following when installing water hoses.

- Insert water hose according to dimension “L” described below.

1.

Hose clamp

2.

Water hose

A.

Water outlet

B.

Oil warmer

JSDIA2141ZZ

Hose name

Hose end

Direction of paint mark

Direction of hose clamp tab

Water hose 

Water outlet

Upward

Backward

Oil wamer

Leftward

Upward

TM-296

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

WATER HOSE

- Set hose clamps (1) at the both ends of water hoses (2) with

dimension “A” from the hose edge.

- Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection

INFOID:0000000006608934

INSPECTION AFTER INSTALLATION

Start the engine, and check the joints for coolant leakage. Refer to 

CO-11, "Inspection"

.

water hose (1)

Insertion side tube (2)

Tube 

type

Dimension “L”

water hose

Water outlet

A

27 mm (1.06 in) [End 
reaches the 2-stage 
bulge (C).]

Oil wamer

B

27 mm (1.06 in) (End 
reaches the tube bend 
R position)

JSDIA1640ZZ

Dimension “A”

: 5 – 7 mm (0.20 – 0.28 in)

SCIA8123E

FLUID COOLER SYSTEM

TM-297

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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FLUID COOLER SYSTEM

Exploded View

INFOID:0000000006601950

1.

Copper washer

2.

CVT fluid cooler tube

3.

Hose clamp

4.

Fluid cooler hose A

5.

Fluid cooler tube

6.

Fluid cooler hose B

7.

Fluid cooler hose C

8.

Transaxle assembly

9.

Fluid cooler hose D

JPDIA0975GB

TM-298

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

FLUID COOLER SYSTEM

Removal and Installation

INFOID:0000000006601951

REMOVAL

1.

Remove engine under cover.

2.

Remove front bumper assembly. Refer to 

EXT-13, "Removal and Installation"

.

3.

Remove air guide from fluid cooler.

4.

Remove fluid cooler hose E and fluid cooler hose F.

5.

Remove fluid cooler.

6.

Remove air duct (inlet). Refer to 

EM-26, "Removal and Installation"

.

7.

Remove fluid cooler hose C and fluid cooler hose D.

8.

Remove bypass valve from bracket B.

9.

Remove fluid cooler hose A and fluid cooler hose B.

10. Remove fluid cooler tube.
11. Remove bracket A and bracket B.

12. Remove CVT fluid cooler tube from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

Never reuse copper washer.
• When installing CVT fluid cooler tube (1) to transaxle assembly:
- Contact CVT fluid cooler tube a boss portion (A) of the transaxle

case.

- Tighten the bolt of CVT fluid cooler tube without moving the CVT

fluid cooler tube

• Refer to the followings when installing fluid cooler hose.

10. Fluid cooler hose E

11.

Fluid cooler hose F

12. Bypass valve

13. Fluid cooler

14. Air guide

15. Bracket A

16. Bracket B

A.

To radiator

: Vehicle side

JPDIA0628ZZ

Fluid cooler hose

Hose end

Paint mark

Position of hose clamp

*

A

Radiator assembly side

Facing upward

A

Fluid cooler tube side

Facing upward

A

B

Fluid cooler tube side

Facing upward

A

CVT fluid cooler tube side

Facing upward

A

C

Transaxle assembly side

Facing upward

B

Bypass valve side

Facing to the left of the vehicle

B

D

Radiator assembly side

Facing to the left of the vehicle

C

Bypass valve side

Facing backward

D

E

Fluid cooler side

Facing upward

A

Bypass valve side

Facing downward

E

FLUID COOLER SYSTEM

TM-299

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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*: Refer to the illustrations for the specific position each hose clamp tab.

- The illustrations indicate the view from the hose ends.

- When installing hose clamps center line of each hose clamp tab

should be positioned as shown in the figure.

- Insert fluid cooler hose according to dimension (L) described below.

F

Bypass valve side

Facing downward

E

Fluid cooler side

Facing forward

B

Fluid cooler hose

Hose end

Paint mark

Position of hose clamp

*

 F

: Vehicle upper

 G

: Vehicle front

JPDIA0980ZZ

(1)

(2)

Tube type

Dimension L

Fluid cooler hose A

Radiator assembly side

C

Insert the hose until the hose touches the radiator.

Fluid cooler tube side

B

28 mm (1.10 in) [End reaches the spool portion (D).]

Fluid cooler hose B

Fluid cooler tube side

B

CVT fluid cooler tube side

A

End reaches the radius curve end.

Fluid cooler hose C

Transaxle assembly side

A

Bypass valve side

A

Fluid cooler hose D

Radiator assembly side

A

Bypass valve side

A

Fluid cooler hose E

Fluid cooler side

A

Bypass valve side

C

28 mm (1.10 in) (Insert the hose until the hose touches 
the bypass valve.)

Fluid cooler hose F

Bypass valve side

C

Fluid cooler side

A

End reaches the radius curve end.

JPDIA0996ZZ

TM-300

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

FLUID COOLER SYSTEM

- Set hose clamps (1) at the both ends of fluid cooler hose (2) with

dimension (A) from the hose edge.

- Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection

INFOID:0000000006601952

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-184, "Inspection"

.

(1)

(2)

Dimension A

Fluid cooler hose A

Radiator assembly side

5 – 9 mm (0.20 – 0.35 in)

Fluid cooler tube side

5 mm (0.20 in)

Fluid cooler hose B

Fluid cooler tube side

CVT fluid cooler tube side

Fluid cooler hose C

Transaxle assembly side

Bypass valve side

Fluid cooler hose D

Radiator assembly side

5 – 9 mm (0.20 – 0.35 in)

Bypass valve side

5 mm (0.20 in)

Fluid cooler hose E

Fluid cooler side

Bypass valve side

Fluid cooler hose F

Bypass valve side

Fluid cooler side

SCIA8123E

TRANSAXLE ASSEMBLY

TM-301

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000006601747

Removal and Installation

INFOID:0000000006601748

REMOVAL

WARNING:

Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high-
pressure engine coolant escaping from the reservoir tank.

CAUTION:

• Perform this step engine is cold.
• When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then

replace TCM. Refer to 

TM-180, "Description"

.

NOTE:
Cap or cover any transaxle openings to prevent transaxle fluid from spiling.

1.

CVT fluid level gauge

2.

CVT fluid charging pipe

3.

O-ring

4.

Transaxle assembly

5.

Air breather hose

A.

For tightening torque, refer to 

TM-301, "Removal and Installation"

.

JPDIA0103GB

TM-302

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TRANSAXLE ASSEMBLY

1.

Disconnect the battery cable from the negative terminal.

2.

Remove air breather hose. Refer to 

TM-281, "Removal and Installation"

.

3.

Remove air duct (inlet). Refer to 

EM-26, "Removal and Installation"

.

4.

Remove battery. Refer to 

PG-124, "Removal and Installation"

.

5.

Disconnect connectors (A) and then remove bracket (1).

6.

Remove air cleaner case. Refer to 

EM-26, "Removal and Instal-

lation"

.

7.

Drain engine coolant. Refer to 

CO-11, "Draining"

.

8.

Remove CVT fluid level gauge.

9.

Remove CVT fluid charging pipe from transaxle assembly.

10. Remove O-ring from CVT fluid charging pipe.

11. Disconnect fluid cooler hose from transaxle assembly. Refer to 

TM-298, "Removal and Installation"

.

12. Disconnect following harness connector and wire harness.

• CVT unit harness connector (A).
• Primary speed sensor harness connector (B).
• Secondary speed sensor harness connector (C).
• Transmission range switch connector (D).

13. Remove harness and clip from the transaxle assembly.

14. Remove water hose. Refer to 

TM-295, "Removal and Installa-

tion"

.

15. Remove control cable from transaxle assembly. Refer to 

TM-

273, "Removal and Installation"

.

16. Remove starter motor. Refer to 

STR-29, "MR16DDT : Removal

and Installation"

.

17. Remove engine under cover with power tool.

18. Turn crankshaft, and remove the four tightening nuts (

) for

drive plate and torque converter.

CAUTION:

When turning crankshaft, turn it clockwise as viewed from
the front of the engine.

19. Remove exhaust front tube. Refer to 

EX-6, "Removal and Instal-

lation"

.

20. Separate the propeller shaft. Refer to 

DLN-121, "Removal and

Installation"

.

21. Remove front drive shafts. Refer to 

FAX-21, "Exploded View"

.

22. Remove front suspension member from vehicle. Refer to 

FSU-

18, "Removal and Installation"

.

23. Remove transfer assembly from transaxle assembly with power tool. Refer to 

DLN-93, "Removal and

Installation"

.

24. Support transaxle assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

25. Support engine assembly with a transmission jack.

CAUTION:

When setting the transmission jack, be careful not to collide against the drain plug.

26. Remove engine mounting insulator (LH). Refer to 

EM-59, "4WD : Removal and Installation"

.

27. Remove bolts fixing transaxle assembly to engine assembly.

28. Remove transaxle assembly from vehicle.

CAUTION:

• Secure torque converter to prevent it from dropping.

JPDIA0240ZZ

JPDIA0113ZZ

JPDIA0114ZZ

TRANSAXLE ASSEMBLY

TM-303

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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• Secure transaxle assembly to a transmission jack.

29. Remove heater thermostat. Refer to 

TM-295, "Removal and Installation"

.

INSTALLATION

Note following, and install in the reverse order of removal.

CAUTION:

• Check fitting of dowel pin (

) when installing transaxle

assembly to engine assembly.

• When installing transaxle assembly to the engine assembly,

attach the fixing bolts in accordance with the following.

• Set and screw in the drive plate location guide (commercial service

tool: 31197CA000) (A) onto the stud bolts for the torque converter
locate.

JPDIA0116ZZ

JPDIA0117ZZ

Insertion direction

Transaxle to engine

Engine to transaxle

Bolt No.

A

B

Number of bolts

2

7

Bolt length mm (in)

55 (2.17)

50 (1.97)

Tightening torque N·m (kg-m, ft-lb)

62 (6.3, 46)

SCIA6616J