Qashqai J11. Transaxle & Transmission - part 27

 

  Index      Nissan     Qashqai J11. Transaxle & Transmission. Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     25      26      27      28     ..

 

 

Qashqai J11. Transaxle & Transmission - part 27

 

 

TM-418

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10D]

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

UNIT DISASSEMBLY AND ASSEMBLY

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

Exploded View

INFOID:0000000010589410

Disassembly

INFOID:0000000010589411

1.

Remove transaxle assembly. Refer to 

TM-415, "Removal and Installation"

.

2.

Remove torque converter from transaxle assembly.

CAUTION:

Never damage the bushing on the inside of torque converter sleeve when removing torque con-
verter.

3.

Remove O-ring from input shaft.

4.

Remove converter housing oil seal using an oil seal remover (commercial service tool).

CAUTION:

Be careful not to scratch converter housing.

Assembly

INFOID:0000000010589412

Note the followings and assembly is in the reverse order of disassembly.

CAUTION:

• Never reuse O-ring.
• Never reuse converter housing oil seal.
• Apply CVT fluid to O-ring.
• Apply CVT fluid to converter housing oil seal.

Torque converter

O-ring

Converter housing oil seal

Transaxle assembly

: Always replace after every disassembly.

: Apply CVT fluid

JSDIA4173ZZ

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

TM-419

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10D]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• Drive converter housing oil seal 

 evenly using a drift (A) (com-

mercial service tool) so that converter housing oil seal protrudes by
the dimension (B) respectively.

Unit: mm (in)

NOTE:
Converter housing oil seal pulling direction is used as the refer-
ence.

• Attach the pawl 

 of the torque converter to the drive sprocket

hole 

 on the transaxle assembly side.

CAUTION:

• Rotate the torque converter for installing torque converter.
• Never damage the bushing inside the torque converter

sleeve when installing the converter housing oil seal.

Inspection

INFOID:0000000010589413

INSPECTION AFTER INSTALLATION

Commercial service tool: (A)

Outer diameter: 65 (2.56)

Inner diameter: 60 (2.36)

: Transaxle assembly

SCIA7908J

Dimension (B)

: 1.0 

±

 0.5 mm (0.039 

±

 0.020 in)

SCIA7909J

SCIA7907J

TM-420

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10D]

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

• After inserting a torque converter to the CVT, check dimension (A)

with in the reference value limit.

B

:  Scale

C

: Straightedge

Dimension (A)

: Refer to 

TM-421, "Torque Converter"

.

JPDIA0115ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-421

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[CVT: RE0F10D]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000010589414

Shift Characteristics

INFOID:0000000010589415

Unit: rpm

*: With ECO mode switch
NOTE:
Lock-up is engaged at the vehicle speed of approximately 14 km/h (8 MPH) to 130 km/h (81 MPH). 

Stall Speed

INFOID:0000000010589416

Unit: rpm

Torque Converter

INFOID:0000000010589417

Unit: mm (in)

Heater Thermostat

INFOID:0000000010589418

Standard

Reference value

Applied model

Engine

MR20DE

Axle

2WD/4WD

Transaxle model

RE0F10D

Transaxle gear ratio

D position

2.631 – 0.378

R position

1.960

Final drive

6.386

Recommended fluid

MA-59, "Fluids and Lubricants"

Fluid capacity litter (Imp qt)

Approx. 7.9 (7)

 Throttle position

Shift pattern

CVT input speed

At 40 km/h (25 MPH)

At 60 km/h (37 MPH)

2/8

“D” position (Normal)

1,720 – 3,400

1,780 – 3,800

“D” position (ECO mode*)

1,720 – 3,400

1,780 – 3,800

8/8

“D” position (Normal)

3,200 – 4,250

3,780 – 5,920

“D” position (ECO mode*)

3,200 – 4,250

3,780 – 5,920

Stall speed

2,520 – 2,980

Dimension “A” between the converter housing and torque converter

14.4 (0.567)

Valve lift

More than 5.0 mm (0.197 in)

Valve opening temperature

69 – 73

°

C (156 – 163

°

F)

Minimum valve lift

5.0 mm/85

°

C (0.197 in/185

°

F)

TM-422

< HOW TO USE THIS MANUAL >

[CVT: RE0F10G]

APPLICATION NOTICE

HOW TO USE THIS MANUAL

APPLICATION NOTICE

Information

INFOID:0000000010497498

• Both “VDC” and “ESP” are used in this manual. These indicate the same system.
• In this manual, “Idling Stop System” is referred to as “Stop/Start System”.

PRECAUTIONS

TM-423

< PRECAUTION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000010335370

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation After Battery Disconnect

INFOID:0000000010497493

CAUTION:

Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory

power source to the OFF, then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect

both battery cables.

• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing

work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Open driver door.

3.

Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)

4.

Turn the ignition switch to OFF position with driver door open.

5.

Wait for 3 minutes or longer with driver door open.
NOTE:
• Do not close driver door because the steering wheel locks when driver door is closed.

TM-424

< PRECAUTION >

[CVT: RE0F10G]

PRECAUTIONS

• The auto acc function is adapted to this vehicle. For this reason, even when the ignition switch is turned

to OFF position, the accessory power source does not turned OFF and continues to be supplied for a
certain amount of time.

6.

Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

7.

Perform the necessary repair operation.

8.

When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from OFF position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)

9.

Perform self-diagnosis check of all control units using CONSULT.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000010335372

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Precautions for Removing Battery Terminal

INFOID:0000000010503740

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key

or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.

• When disconnecting the 12V battery terminal, turn off the ACC

power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.

•  For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.

•  After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

HOW TO DISCONNECT 12V BATTERY TERMINAL

Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.

INSTRUCTION 1

1.

Open the hood.

2.

Turn key switch to the OFF position with the driver side door opened.

3.

Get out of the vehicle and close the driver side door.

4.

Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

PIIB3706J

SEF289H

D4D engine

: 20 minutes

HRA2DDT

: 12 minutes

PRECAUTIONS

TM-425

< PRECAUTION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

5.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)

1.

Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.

2.

Open the driver side door.

3.

Open the hood.

4.

Close the driver side door.

5.

Wait at least 3 minutes.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

6.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

Precaution for TCM and Transaxle Assembly Replacement

INFOID:0000000010245512

CAUTION:

• To replace TCM, refer to 

TM-500, "Description"

.

• To replace transaxle assembly, refer to 

TM-502, "Description"

.

General Precautions

INFOID:0000000010245513

• Turn ignition switch OFF and disconnect the battery cable

from the negative terminal before connecting or disconnect-
ing the CVT assembly harness connector. Because battery
voltage is applied to TCM even if ignition switch is turned
OFF.

• When connecting or disconnecting pin connectors into or

from TCM, do not damage pin terminals (bend or break).
Check that there are not any bends or breaks on TCM pin ter-
minal, when connecting pin connectors.

K9K engine

: 4 minutes

M9R engine

: 4 minutes

R9M engine

: 4 minutes

V9X engine

: 4 minutes

SEF289H

AAT470A

TM-426

< PRECAUTION >

[CVT: RE0F10G]

PRECAUTIONS

• Perform TCM input/output signal inspection and check

whether TCM functions normally or not before replacing TCM.
Refer to 

TM-471, "Reference Value"

.

• Perform “DTC (Diagnostic Trouble Code) CONFIRMATION

PROCEDURE”.
If the repair is completed DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.

• Always use the specified brand of CVT fluid. Refer to 

MA-59, "Fluids and Lubricants"

.

• Use lint-free paper not cloth rags during work.
• Dispose of the waste oil using the methods prescribed by law, ordinance, etc. after replacing the CVT fluid.

On Board Diagnosis (OBD) System of CVT and Engine

INFOID:0000000010245514

The TCM and ECM have an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to
warn the driver of a malfunction causing emission deterioration.

CAUTION:

• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal

before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.

• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will

cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

• Be sure to route and secure the harnesses properly after work. Interference of the harness with a

bracket, etc. may cause the MIL to light up due to a short circuit.

• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube

may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.

• Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and

ECM before returning the vehicle to the customer.

Removal and Installation Procedure for CVT Unit Connector

INFOID:0000000010245515

REMOVAL

MEF040DA

JSBIA1315ZZ

PRECAUTIONS

TM-427

< PRECAUTION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

• Rotate bayonet ring 

 counterclockwise. Pull out CVT unit har-

ness connector 

 upward and remove it.

INSTALLATION

1.

Align marking 

 on CVT unit harness connector terminal with

marking 

 on bayonet ring. Insert CVT unit harness connector.

2.

Rotate bayonet ring clockwise.

3.

Rotate bayonet ring clockwise until marking 

 on CVT unit har-

ness connector terminal body is aligned with the slit 

 on bayo-

net ring as shown in the figure (correctly fitting condition).

CAUTION:

• Securely align marking 

 on CVT unit harness connector

terminal body with bayonet ring slit 

. Then, be careful

not to make a half fit condition as shown in the figure.

• Never mistake the slit of bayonet ring for other dent por-

tion.

SCIA6685J

JPDIA0294ZZ

JPDIA0295ZZ

JPDIA0296ZZ

TM-428

< PREPARATION >

[CVT: RE0F10G]

PREPARATION

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000010245516

*: The O-ring as a unit part is set as a SST.

Commercial Service Tools

INFOID:0000000010245517

Tool number
Tool name

Description

1.

KV311039S0
Charging pipe set

2.

KV31103920*
O-ring

CVT fluid changing and adjustment

KV38107900
Protector
a: 32 mm (1.26 in) dia.

Installing drive shaft

JSDIA1844ZZ

PDIA1183J

Tool number
Tool name

Description

Power tool

Loosening nuts and bolts

Lint-free paper

Cleaning transaxle

Oil seal remover

Removing each oil seal

PBIC0190E

JSDIA4746ZZ

JSDIA4998ZZ

PREPARATION

TM-429

< PREPARATION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

Drift
a: 56 mm (2.20 in) dia.
b: 50 mm (1.97 in) dia.

Installing differential side oil seal

Drift
a: 65 mm (2.56 in) dia.
b: 60 mm (2.36 in) dia.

Installing converter housing oil 
seal

Tool number
Tool name

Description

NT115

NT115

TM-430

< SYSTEM DESCRIPTION >

[CVT: RE0F10G]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

CVT CONTROL SYSTEM

CVT CONTROL SYSTEM : Component Parts Location

INFOID:0000000010245518

JSDIA5354GB

COMPONENT PARTS

TM-431

< SYSTEM DESCRIPTION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

CVT shift selector assembly

Center console, under

Engine room

Engine room, LH

Transaxle assembly

No.

Component

Function

Combination meter

Mainly transmits the following signal to TCM via CAN communication.
• Manual mode downshift signal
• Manual mode upshift signal
• Manual mode signal
• Non-manual mode signal

• ECO mode switch signal

*3

Mainly receives the following signals from TCM via CAN communication.
• Shift position signal
• Manual mode shift refusal signal
Refer to 

MWI-6, "Component Parts Location"

 for detailed installation loca-

tion.

Shift position indicator
(On the combination meter)

TM-438, "CVT CONTROL SYSTEM : Shift Position Indicator"

Stop/start indicator lamp
(On the combination meter)

EC9-24, "Stop/Start Indicator Lamp"

Malfunction indicator lamp (MIL)
(On the combination meter)

EC9-23, "Malfunction Indicator Lamp"

ECO mode switch

*3

DMS-5, "ECO Mode Switch"

BCM

Mainly transmits the following signal to TCM via CAN communication.
• Stop lamp switch signal
Refer to 

BCS-7, "BODY CONTROL SYSTEM : Component Parts Location"

 

for detailed installation location.

ECM

Mainly transmits the following signal to TCM via CAN communication.
• Engine and CVT integrated control signal

NOTE:
General term for the communication (torque-down permission, torque-
down request, etc.) exchanged between the ECM and TCM.

• Engine speed signal
• Engine coolant temperature signal
• Accelerator pedal position signal
• Closed throttle position signal
• Idle signal

• Stop/start readiness signal

*1

Mainly receives the following signals from TCM via CAN communication.
• Malfunctioning indicator lamp signal

• Stop/start enable OK signal

*1

• ECO mode signal

*3

Refer to 

EC9-12, "Component Parts Location"

 for detailed installation loca-

tion.

ABS actuator and electric unit (control unit)

Mainly transmits the following signal to TCM via CAN communication.
• ABS operation signal
• TCS operation signal
• VDC operation signal
• ABS malfunction signal
• Vehicle speed signal
• Decel G signal
Refer to 

BRC-8, "Component Parts Location"

 for detailed installation loca-

tion.

Manual mode switch

TM-438, "CVT CONTROL SYSTEM : Manual Mode Switch"

G sensor

TM-437, "CVT CONTROL SYSTEM : G SENSOR"

TCM

TM-432, "CVT CONTROL SYSTEM : TCM"

Electric oil pump relay

TM-438, "CVT CONTROL SYSTEM : Electric Oil Pump Relay"

TM-432

< SYSTEM DESCRIPTION >

[CVT: RE0F10G]

COMPONENT PARTS

*1: With stop/start system
*2: These components are included in control valve assembly.
*3: For Europe (LHD), Russia, Ukraine, Kazakhstan, and Australia.

CVT CONTROL SYSTEM : TCM

INFOID:0000000010245519

• The TCM consists of a microcomputer and connectors for signal

input and output and for power supply.

• The vehicle driving status is judged based on the signals from the

sensors, switches, and other control units, and the optimal tran-
saxle control is performed.

• For TCM control items, refer to 

TM-448, "CVT CONTROL SYS-

TEM : System Description"

.

CVT CONTROL SYSTEM : Transmission Range Switch

INFOID:0000000010245520

• The transmission range switch is installed to upper part of tran-

saxle case.

• The transmission range switch detects the selector lever position.

Transmission range switch

TM-432, "CVT CONTROL SYSTEM : Transmission Range Switch"

Input speed sensor

TM-434, "CVT CONTROL SYSTEM : Input Speed Sensor"

Electric oil pump

TM-438, "CVT CONTROL SYSTEM : Electric Oil Pump"

Primary speed sensor

TM-433, "CVT CONTROL SYSTEM : Primary Speed Sensor"

CVT unit connector

Output speed sensor

TM-433, "CVT CONTROL SYSTEM : Output Speed Sensor"

Control 
valve

CVT fluid temperature sensor

*2

TM-434, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"

Primary pressure sensor

*2

TM-435, "CVT CONTROL SYSTEM : Primary Pressure Sensor"

Secondary pressure sensor

*2

TM-435, "CVT CONTROL SYSTEM : Secondary Pressure Sensor"

Line pressure solenoid valve

*2

TM-437, "CVT CONTROL SYSTEM : Line Pressure Solenoid Valve"

Primary pressure solenoid valve

*2

TM-436, "CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve"

Secondary pressure solenoid valve

*2

TM-436, "CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve"

Torque converter clutch solenoid 

valve

*2

TM-437, "CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid 

Valve"

Select solenoid valve

*2

TM-436, "CVT CONTROL SYSTEM : Select Solenoid Valve"

No.

Component

Function

JSDIA4183ZZ

JSDIA4184ZZ

COMPONENT PARTS

TM-433

< SYSTEM DESCRIPTION >

[CVT: RE0F10G]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

CVT CONTROL SYSTEM : Primary Speed Sensor

INFOID:0000000010245521

• The primary speed sensor is installed to side cover of transaxle.
• The primary speed sensor detects primary pulley speed.

• The primary speed sensor generates an ON-OFF pulse signal according to the rotating body speed. TCM

judges the rotating body speed from the pulse signal.

CVT CONTROL SYSTEM : Output Speed Sensor

INFOID:0000000010245522

• The output speed sensor is installed to back side of transaxle.
• The output speed sensor detects final gear speed.

JSDIA3073ZZ

JSDIA1824GB

JSDIA3073ZZ

 

 

 

 

 

 

 

Content      ..     25      26      27      28     ..