Qashqai J11. Transaxle & Transmission - part 25

 

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Qashqai J11. Transaxle & Transmission - part 25

 

 

TM-386

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

CONTROL CABLE

4.

Disengage the hooks 

 (4 locations), and lift up the position

indication panel 

 to separate it from the CVT shift selector.

CAUTION:

Never damage the CVT shift selector assembly.

5.

Disconnect the tip 

 of control cable and remove socket 

 from

the CVT shift selector assembly.

6.

Disengage the pawls (

) of the grommet 

 and pull down-

wards to remove.

7.

Remove the battery mounting bracket assembly. Refer to 

PG-

154, "Exploded View"

.

8.

Remove the harness bracket from battery mounting bracket.

9.

Remove the control cable nut (

) and remove the control cable

 from the manual lever 

.

10. Remove the lock plate 

 and remove the control cable 

 from

bracket .

11. Remove the exhaust front tube. Refer to 

EX-11, "Exploded

View"

12. Remove heat plate.

JSDIA4229ZZ

JSDIA4220ZZ

JSDIA5182ZZ

: Vehicle front

JSDIA6039ZZ

: Vehicle front

JSDIA5184ZZ

CONTROL CABLE

TM-387

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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13. Remove the control cable 

 from bracket 

.

14. Remove the control cable from the vehicle.

INSTALLATION

Note the followings and install in the reverse order of removal.
• From below the vehicle, press the grommet 

 into place until the

pawls (

) make a click sound.

CAUTION:

• Place the grommet on the floor, then fasten it in place from

below the vehicle.

• Check that pulling down on the grommet does not discon-

nect it.

• Pay attention to the following when connecting the control cable to the CVT shift selector.
1.

Shift the selector lever and Manual lever to “P” position. 

2.

When connecting the control cable 

 to the CVT shift selector

assembly 

, face the grooved surface of the rib 

 up and insert

the control cable until it stops.

3.

Install the socket 

 onto the CVT shift selector assembly.

CAUTION:

• Place the socket onto the CVT shift selector assembly,

then fasten it in place from above.

• Check that the pulling on the socket does not disconnect

it.

Inspection and Adjustment

INFOID:0000000010668192

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT position. Refer to 

TM-287, "Adjustment"

.

INSPECTION AFTER ADJUSTMENT

: Vehicle front

JPDIA0107ZZ

JSDIA5182ZZ

JSDIA1624ZZ

JSDIA1810ZZ

TM-388

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

CONTROL CABLE

Check the CVT shift selector position after the adjustment. Refer to 

TM-287, "Inspection"

.

KEY INTERLOCK CABLE

TM-389

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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KEY INTERLOCK CABLE

Exploded View

INFOID:0000000010668193

Removal and Installation

INFOID:0000000010668194

REMOVAL

CAUTION:

Always apply the parking brake before performing removal and installation.
1.

Remove the lower instrument panel (driver side) and steering column cover. Refer to 

IP-13, "Removal and

Installation"

.

2.

Remove the center console. Refer to 

IP-19, "Removal and Installation"

.

3.

Press the pawls 

 of the key interlock cable slider 

 while slid-

ing it in the direction of the casing cap 

, and separate the

adjusting holder 

 and slider.

4.

Remove the key interlock cable from the shift selector. 

5.

Lift the clip 

 in the direction of the arrow (

 

) and remove in

the direction of the arrow (

 

).

6.

Remove the key interlock cable from the key cylinder.

7.

Disengage the clip and disconnect the key interlock cable from
the vehicle.

Shift selector assembly

Clip

Key interlock cable

Clip

Key cylinder

JSDIA5227ZZ

:Key interlock rod

JSDIA1797ZZ

: Key interlock cable

: Key cylinder

JSDIA1798ZZ

TM-390

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

KEY INTERLOCK CABLE

INSTALLATION

1.

Move the shift selector to "P" position.

2.

Turn the ignition switch to ACC or ON position.

3.

Install the holder of key interlock cable to key cylinder.

4.

Install the clip 

 in the direction of the arrow (

 

) and push it

in the direction of the arrow (

 

).

5.

Turn the ignition switch to LOCK position.

6.

Install the adjusting holder 

 onto the key interlock rod 

, then

install the casing cap 

 onto the shift selector cable bracket 

.

CAUTION:

• When installing the key interlock cable, do not bend or

twist the cable forcefully.

• After connecting the key interlock cable to the shift selec-

tor cable bracket, be sure to check that the casing cap is
completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.

7.

Slide the key interlock cable slider 

 toward the key interlock

rod 

 side and install the adjusting holder 

 and key interlock

rod.

CAUTION:

• Never squeeze the pawls on the key interlock cable slider

when holding the slider.

• Never apply force in a perpendicular direction to the key

interlock rod when sliding the slider.

8.

Install the center console. Refer to 

IP-19, "Removal and Installa-

tion"

.

9.

Install the lower instrument panel (driver side) and steering col-
umn cover. Refer to 

IP-13, "Removal and Installation"

.

Inspection

INFOID:0000000010668195

INSPECTION AFTER INSTALLATION

• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to 

TM-287, "Inspection"

.

• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.

: Key interlock cable

: Key cylinder

JSDIA3589ZZ

JSDIA1799ZZ

JSDIA2644ZZ

TCM

TM-391

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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TCM

Exploded View

INFOID:0000000010589374

Removal and Installation

INFOID:0000000010589375

CAUTION:

• Never impact the tool when removing or installing TCM.
• Before replacing TCM, perform “ADDITIONAL SERVICE WHEN REPLACING TCM”. Refer to 

TM-280,

"Work Procedure"

.

• Before replacing TCM and transaxle assembly, perform “ADDITIONAL SERVICE WHEN REPLACING

TCM AND TRANSAXLE ASSEMBLY”. Refer to 

TM-284, "Work Procedure"

.

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove battery. Refer to 

PG-155, "Removal and Installation"

.

3.

Disconnect TCM connector 

.

Battery mounting bracket assembly

TCM bracket

TCM

: Vehicle front

: N·m (kg-m, in-lb)

JSDIA6040GB

JSDIA5189ZZ

TM-392

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

TCM

4.

Remove bolts (

) and remove TCM bracket 

 from battery

mounting bracket assembly 

.

5.

Disconnect harness clips from TCM bracket.

6.

Remove TCM mounting nut 

 and bolt 

, and remove TCM 

from TCM bracket 

.

INSTALLATION

Installation is in the reverse order of removal.

Adjustment

INFOID:0000000010589376

ADJUSTMENT AFTER INSTALLATION

When replaced TCM, perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to 

TM-280, "Work

Procedure"

.

JSDIA5190ZZ

JSDIA5191ZZ

AIR BREATHER HOSE

TM-393

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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AIR BREATHER HOSE

Exploded View

INFOID:0000000010589377

Removal and Installation

INFOID:0000000010589378

REMOVAL

1.

Remove air resonator. Refer to 

EM-147, "Exploded View"

.

2.

Remove air breather hose from transaxle assembly.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never bend the air breather hose to prevent damage to the hose.
• Insert air breather hose to the end of air breather.
• Insert air breather hose 

 to air breather tube 

 all the way to

the curve of the tube.

• Insert air breather hose to air breather tube so that the paint

mark 

 is facing upward.

Air breather cap

Air breather hose

Air breather tube

Transaxle assembly

JSDIA5130ZZ

JSDIA5229ZZ

TM-394

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

OIL PAN

OIL PAN

Exploded View

INFOID:0000000010589379

Removal and Installation

INFOID:0000000010589380

REMOVAL

1.

Remove drain plug 

 from oil pan and then drain the CVT fluid.

Transaxle assembly

Oil pan gasket

Oil pan

Drain plug

Drain plug gasket

Magnet

Overflow plug

O-ring

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA4194GB

JSDIA5205ZZ

OIL PAN

TM-395

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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2.

Remove drain plug gasket 

.

3.

Remove oil pan bolts (

).

4.

Remove oil pan from transaxle case.

5.

Remove oil pan gasket 

 from oil pan.

6.

Remove magnets 

 from oil pan.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse oil pan gasket.
• Never reuse drain plug gasket.
• Never reuse O-ring.
• Completely clean the iron powder from the magnet area of oil pan and the magnets.
• Install the oil pan to the transaxle case with the following procedure.
1.

Install the oil pan gasket to the oil pan.

CAUTION:

JSDIA5206ZZ

: Vehicle front

JSDIA5207ZZ

JSDIA5208ZZ

JSDIA5209ZZ

TM-396

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

OIL PAN

Completely wipe out any moisture, oil, and old gasket from the oil pan gasket surface and bolt
hole of oil pan and transaxle case.

2.

Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolt.

3.

Tighten the oil pan bolts in the order shown to the specified
torque.

4.

Tighten the oil pan bolts again clockwise from (1) shown to the
specified torque.

• Fill with CVT fluid after installation. Refer to 

TM-378, "Replace-

ment"

.

Inspection

INFOID:0000000010589381

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

: Vehicle front

JSDIA5211ZZ

INPUT SPEED SENSOR

TM-397

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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INPUT SPEED SENSOR

Exploded View

INFOID:0000000010589382

Removal and Installation

INFOID:0000000010589383

REMOVAL

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

1.

Turn ignition switch OFF.

2.

Remove air duct inlet. Refer to 

EM-147, "Exploded View"

.

3.

Pull out fluid cooler hose A from CVT oil warmer. Refer to 

TM-408, "Exploded View"

.

4.

Disconnect input speed sensor connector.

5.

Remove mounting bolt (

) and remove input speed sensor 

from transaxle assembly.

Transaxle assembly

O-ring

Input speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5264GB

JSDIA5195ZZ

TM-398

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

INPUT SPEED SENSOR

6.

Remove O-ring 

 from input speed sensor.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010589384

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

If CVT fluid leaks during work, adjust the CVT fluid level. Refer to 

TM-380, "Adjustment"

.

JSDIA5196ZZ

PRIMARY SPEED SENSOR

TM-399

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000010589385

Removal and Installation

INFOID:0000000010589386

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove hoodledge splashguard (LH). Refer to 

EXT-31, "Exploded View"

.

3.

Disconnect primary speed sensor.

4.

Remove mounting bolt (

) and remove primary speed sensor

 from transaxle assembly.

Transaxle assembly

Primary speed sensor

O-ring

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5141GB

JSDIA5198ZZ

TM-400

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

PRIMARY SPEED SENSOR

5.

Remove O-ring 

 from primary speed sensor.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010589387

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

If CVT fluid leaks during work, adjust the CVT fluid level. Refer to 

TM-380, "Adjustment"

.

JSDIA5199ZZ

OUTPUT SPEED SENSOR

TM-401

< REMOVAL AND INSTALLATION >

[CVT: RE0F10D]

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OUTPUT SPEED SENSOR

Exploded View

INFOID:0000000010589388

Removal and Installation

INFOID:0000000010589389

REMOVAL

1.

Turn ignition switch OFF.

2.

Disconnect output speed sensor connector.

3.

Remove mounting bolt (

) and remove output speed sensor 

from transaxle assembly.

4.

Remove O-ring 

 from output speed sensor.

Transaxle assembly

Output speed sensor

O-ring

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5033GB

JSDIA5201ZZ

JSDIA5199ZZ

 

 

 

 

 

 

 

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