Nissan Juke (2012 year). Service Repair Manual - part 34

 

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Nissan Juke (2012 year). Service Repair Manual - part 34

 

 

CORROSION PROTECTION

BRM-27

< REMOVAL AND INSTALLATION >

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: Vehicle front

: Sealed portions

JSKIA2202ZZ

Revision: 2011 October

2012 JUKE

BRM-28

< REMOVAL AND INSTALLATION >

BODY CONSTRUCTION

BODY CONSTRUCTION

Body Construction (Standard roof Models)

INFOID:0000000007578118

1.

Outer side body

2.

Outer front pillar reinforcement

3.

Upper inner front pillar

4.

Lower dash

5.

Hoodledge reinforcement

6.

Lower front pillar hinge brace

7.

Weld nut

8.

Side dash

9.

Inner front pillar reinforcement

JSKIA2203ZZ

Revision: 2011 October

2012 JUKE

BODY CONSTRUCTION

BRM-29

< REMOVAL AND INSTALLATION >

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10. Upper hinge plate

11.

Lower hinge plate

12. Lower front pillar bulkhead

13. Inner front pillar reinforcement

14. Front floor reinforcement

15. Front floor

16. Front outrigger

17. Inner sill

18. Outer sill reinforcement

19. Inner center pillar reinforcement

20. Inner center pillar

21. Center pillar reinforcement

22. Center pillar hinge brace

23. Inner sill reinforcement

24. Center sill reinforcement

25. Inner sill extension

26. Inner rear wheelhouse

27. Outer rear wheelhouse

28. Rear roof rail brace

29. Inner rear pillar reinforcement

30. Rear fender extension

31. Inner rear pillar

32. Inner rear wheelhouse reinforce-

ment

Revision: 2011 October

2012 JUKE

BRM-30

< REMOVAL AND INSTALLATION >

BODY CONSTRUCTION

Body Construction (With sunroof Models)

INFOID:0000000007578119

1.

Outer side body

2.

Outer front pillar reinforcement

3.

Upper inner front pillar

4.

Lower dash

5.

Hoodledge reinforcement

6.

Lower front pillar hinge brace

7.

Weld nut

8.

Side dash

9.

Inner front pillar reinforcement

10. Upper hinge plate

11.

Lower hinge plate

12. Lower front pillar bulkhead

13. Inner front pillar reinforcement

14. Front floor reinforcement

15. Front floor

JSKIA2204ZZ

Revision: 2011 October

2012 JUKE

BODY CONSTRUCTION

BRM-31

< REMOVAL AND INSTALLATION >

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Rear Fender Hemming Process

INFOID:0000000007578120

1.

A wheel arch is to be installed and hemmed over the left and right outer wheel houses.

2.

In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.

CAUTION:

Ensure that the area that is to be glued around the outer wheelhouse is undamaged or defaced.

PROCEDURE OF THE HEMMING PROCESS

• Peel off old bonding material on the surface of the outer wheel-

house and clean thoroughly.

• Peel off a primer coat in the specified area where new adhesive is

to be applied on rear fender (the replacing part).

• Apply new adhesive to both specified areas of the outer wheel-

house and rear fender.

• Attach rear fender to the body of the car, and weld the required

part except the hemming part.

• Bend the welded part starting from the center of the wheel arch

gradually with a hammer and a dolly. (Also hem the end of the
flange.)

• Hemming with a hammer is conducted to an approximate angle of

80 degrees.

• Starting from the center, hem the wheel arch gradually, using slight

back and forth motion with a hemming tool.

16. Front outrigger

17. Inner sill

18. Outer sill reinforcement

19. Nut plate

20. Inner center pillar

21. Center pillar reinforcement

22. Center pillar hinge brace

23. Inner sill reinforcement

24. Center sill reinforcement

25. Inner sill extension

26. Inner rear wheelhouse

27. Outer rear wheelhouse

28. Rear roof rail brace

29. Inner rear pillar reinforcement

30. Rear fender extension

31. Inner rear pillar

32. Inner rear wheelhouse reinforce-

ment

<Adhesive>

3M™ Automix™ Panel Bonding Adhe-
sive 08115 or equivalent

JSKIA0136GB

SIIA2245E

SIIA2246E

Revision: 2011 October

2012 JUKE

BRM-32

< REMOVAL AND INSTALLATION >

BODY CONSTRUCTION

• Seal up the area around the hemmed end of the flange.

JSKIA0137GB

Revision: 2011 October

2012 JUKE

REPLACEMENT OPERATIONS

BRM-33

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REPLACEMENT OPERATIONS

Description

INFOID:0000000007578121

• This section is prepared for technicians who have attained a high level of skill and experience in repairing

collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.

• Technicians are also encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the

original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-
tains additional information, including cautions and warnings, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repair.

• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not

apply in some regions or countries.

The symbols used in this section for welding operations are shown below.

Symbol marks

Description

2-spot welds

3-spot welds

MIG plug weld

For 3 panels plug weld method

MIG seam weld / Point weld

JSKIA0049ZZ

JSKIA0053ZZ

JSKIA0050ZZ

JSKIA0051ZZ

JSKIA0054ZZ

JSKIA0055ZZ

JSKIA0052ZZ

JSKIA0056ZZ

Revision: 2011 October

2012 JUKE

BRM-34

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

• Front pillar butt joint can be determined anywhere within shaded

area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle.

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above the inner front pillar cut
position.

• Prepare a cutting jig to make outer pillar easier to cut. Also, this will

permit the service part to be accurately cut at the joint position.

• An example of cutting operation using a cutting jig is as per the fol-

lowing.

1.

Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar

2.

Align cutting line with notch on jig. Clamp jig to pillar.

3.

Cut outer pillar along groove of jig (at position A).

4.

Remove jig and cut remaining portions.

5.

Cut inner pillar at position B in same manner.

PIIA0150E

JSKIA0104GB

JSKIA0105GB

PIIA0153E

Revision: 2011 October

2012 JUKE

REPLACEMENT OPERATIONS

BRM-35

< REMOVAL AND INSTALLATION >

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Radiator Core Support

INFOID:0000000007578122

Hoodledge

INFOID:0000000007578123

Work after radiator core support is removed.

: Vehicle front

Replacement parts

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Side radiator core support (LH Up-
per)

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Side radiator core support (LH Low-
er)

z

Hoodledge connector (LH)

JSKIA2008ZZ

Revision: 2011 October

2012 JUKE

BRM-36

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View B: Before installing hoodledge reinforcement

Hoodledge (Partial Replacement)

INFOID:0000000007578124

Work after radiator core support is removed.
Remove the welding points 

″

f

″

 for easier installation.

: Vehicle front

Replacement parts

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Front strut housing (LH)

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Hoodledge reinforcement (LH)

JSKIA2157ZZ

Revision: 2011 October

2012 JUKE

REPLACEMENT OPERATIONS

BRM-37

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View B: Before installing hoodledge reinforcement

: Vehicle front

Replacement parts

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Upper hoodledge (RH)

z

Lower front hoodledge (RH)

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Hoodledge reinforcement (RH)

JSKIA2158ZZ

Revision: 2011 October

2012 JUKE

BRM-38

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View D: Before installing hoodledge reinforcement

Front Side Member

INFOID:0000000007578125

Work after radiator core support and hoodledge are removed.

Unit: mm (in)

: Vehicle front

JSKIA2159GB

Revision: 2011 October

2012 JUKE

REPLACEMENT OPERATIONS

BRM-39

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: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Front side member assembly (LH)

z

Front side member closing plate as-
sembly (LH)

z

Front suspension mounting bracket 
(LH Rear)

JSKIA2165ZZ

Revision: 2011 October

2012 JUKE

BRM-40

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View D and H: Before installing front suspension mounting bracket (Rear)

Front Side Member (Partial Replacement)

INFOID:0000000007578126

Work after radiator core support is removed.

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA2164ZZ

Revision: 2011 October

2012 JUKE

REPLACEMENT OPERATIONS

BRM-41

< REMOVAL AND INSTALLATION >

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POINT

The front side member on the left can also be replaced partially by butt welding.

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Front suspension mounting bracket 
(RH Front)

z

Add on frame bracket (RH)

JSKIA2013ZZ

Revision: 2011 October

2012 JUKE

BRM-42

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

NOTE:

For welding method and the number of welding points, refer to 

BRM-38, "Front Side Member"

.

Front Pillar

INFOID:0000000007578127

Work after hoodledge reinforcement is removed.

Unit: mm (in)

: Vehicle front

Replacement parts

z

Front side member assembly (LH)

z

Front side member closing plate as-
sembly (LH)

JSKIA2014GB

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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