Juke F15 (2012 year). Service Repair Manual - part 276

 

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Juke F15 (2012 year). Service Repair Manual - part 276

 

 

OIL FILTER

LU-11

< PERIODIC MAINTENANCE >

[MR16DDT ]

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OIL FILTER

Removal and Installation

INFOID:0000000006337320

REMOVAL

1.

Remove engine under cover. 

2.

Using oil filter wrench [SST: KV10115801 (J-38956)] (A), remove
oil filter.

CAUTION:

• Oil filter is provided with relief valve. Use genuine NISSAN

oil filter or equivalent.

• Be careful not to get burned when engine and engine oil

may be hot.

• When removing, prepare a shop cloth to absorb any

engine oil leakage or spillage.

• Completely wipe off any engine oil that adheres to engine

and vehicle.

INSTALLATION

1.

Remove foreign materials adhering to the oil filter installation surface.

2.

Apply new engine oil to the oil seal contact surface of new oil fil-
ter.

3.

Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A). Or tighten to specification.

Inspection

INFOID:0000000006337321

INSPECTION AFTER INSTALLATION

1.

Check the engine oil level. Refer to 

LU-8, "Inspection"

.

2.

Start the engine, and check that there is no leakage of engine oil.

3.

Stop the engine and wait for 10 minutes.

4.

Check the engine oil level, and adjust the level. Refer to 

LU-8, "Inspection"

.

: Vehicle front

JPBIA4450ZZ

SMA010

Oil filter:

: 17.7 N·m (1.8 kg-m, 13 ft-lb)

JPBIA0077ZZ

LU-12

< REMOVAL AND INSTALLATION >

[MR16DDT ]

OIL COOLER

REMOVAL AND INSTALLATION

OIL COOLER

Exploded View

INFOID:0000000006696653

M/T models

JPBIA4444GB

1.

Clamp

2.

Water hose

3.

Oil cooler

4.

Water hose

 : N·m (kg-m, in-lb)

OIL COOLER

LU-13

< REMOVAL AND INSTALLATION >

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CVT models

Removal and Installation

INFOID:0000000006696654

REMOVAL

1.

Drain engine coolant. Refer to 

CO-11, "Draining"

.

CAUTION:

Perform when engine is cold.

2.

Remove front bumper facia. Refer to 

EXT-12, "Exploded View"

.

3.

Remove charge air cooler. Refer to 

EM-31, "Exploded View"

.

4.

Remove water haose.

5.

Remove oil cooler.

INSTALLATION

Installation is in reverse order of removal.

Inspection

INFOID:0000000006696655

INSPECTION AFTER REMOVAL

Oil Cooler

Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler assembly.

JPBIA4445GB

1.

Clamp

2.

Water hose

3.

Oil cooler

4.

Water hose

5.

Water hose

6.

Heater thermostat

7.

Water hose

A.

To CVT oil warmer

 : N·m (kg-m, in-lb)

LU-14

< REMOVAL AND INSTALLATION >

[MR16DDT ]

OIL COOLER

INSPECTION AFTER INSTALLATION

1.

Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to

LU-8, "Inspection"

 and 

CO-11, "Inspection"

.

2.

Start the engine, and check that there is no leakage of engine oil or engine coolant.

3.

Stop the engine and wait for 10 minutes.

4.

Check the engine oil level and the engine coolant level again. Refer to 

LU-8, "Inspection"

 and 

CO-11,

"Inspection"

.

OIL PUMP

LU-15

< UNIT DISASSEMBLY AND ASSEMBLY >

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UNIT DISASSEMBLY AND ASSEMBLY

OIL PUMP

Exploded View

INFOID:0000000006489830

1.

O-ring

2.

Oil pan (upper)

3.

Oil level gauge guide

4.

O-ring

5.

Oil level gauge

6.

Oil pump drive chain

7.

Crankshaft sprocket

8.

Oil pump sprocket

9.

Oil pump chain tensioner

10. Oil pump

11.

Drain plug

12. Drain plug washer

13. Oil pan (lower)

14. Oil filter

15. Connector bolt

16. Clamp

17. Oil cooler hose

18. Oil cooler

19. Crankshaft position sensor

20. Oil level sensor

21. Rear oil seal

A.

Refer to 

LU-11

B.

To thermostat housing

C.

To thermostat housing (M/T models)
To CVT fluid cooler (CVT models)

D.

Oil pan side

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

 : Always replace after every disassembly.

JPBIA4309GB

LU-16

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR16DDT ]

OIL PUMP

Removal and Installation

INFOID:0000000006337323

REMOVAL

1.

Remove engine assembly. Refer to 

EM-55, "2WD : Exploded View"

 (2WD) 

EM-59, "4WD : Exploded

View"

 (4WD).

2.

Remove oil pan (lower). Refer to 

EM-41, "Removal and Installation"

.

3.

Remove front cover, and other related parts. Refer to 

EM-67, "Exploded View"

.

4.

Remove oil pump sprocket with the following procedure: 
• Add matching mark if necessary for easier installation.

a.

Push oil pump drive chain tensioner (1) in the direction show in
the figure (A).

b.

Insert a stopper pin (A) into the body hole (B).

c.

Remove oil pump chain tensioner.
• When the holes on lever and tensioner body cannot be

aligned, align these holes by slightly moving the oil pump
chain tensioner slack guide.

d.

Hold the WAF part of oil pump shaft [WAF: 10 mm (0.39 in)] (A),
and then loosen the oil pump sprocket bolt and remove it.

CAUTION:

• Secure the oil pump shaft with the WAF part.
• Never loosen the oil pump sprocket bolt by tightening the

oil pump drive chain.

e.

Remove oil pump sprocket.

5.

Remove oil pump.

 : Should be lubricated with oil.

 : Sealing point

JPBIA4397ZZ

1

: Oil pan (upper)

: Engine front

JPBIA4398ZZ

OIL PUMP

LU-17

< UNIT DISASSEMBLY AND ASSEMBLY >

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• Loosen bolts in reverse order as shown in the figure.

INSTALLATION

Note the following, and install in the reverse order of removal.

Oil Pump

• Tighten bolts in numerical order as shown in the figure.

Inspection

INFOID:0000000006337324

INSPECTION AFTER INSTALLATION

1.

Check the engine oil level. Refer to 

LU-8, "Inspection"

.

2.

Start the engine, and check that there is no leakage of engine oil.

3.

Stop the engine and wait for 10 minutes.

4.

Check the engine oil level, and adjust the level. Refer to 

LU-8, "Inspection"

.

1

:  Oil  pump

2

: Oil pan (upper)

: Engine front

JPBIA4451ZZ

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:  Oil  pump

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: Oil pan (upper)

: Engine front

JPBIA4451ZZ

LU-18

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR16DDT ]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Periodical Maintenance Specification

INFOID:0000000006337325

ENGINE OIL CAPACITY (APPROXIMATE)

Unit: 

 (lmp qt)

Engine Oil Pressure

INFOID:0000000006337326

Unit: kPa (bar, kg/cm

2

, psi)

*: Engine oil temperature at 80

°

C (176

°

F)

Drain and refill 

With oil filter change

4.8 (4-1/4)

Without oil filter change

4.6 (4)

Dry engine (Overhaul)

5.4 (4-3/4)

Engine speed

Approximate discharge pressure*

Idle speed

60 (0.6, 0.61, 9)

2,000 rpm

200 (2.0, 2.0, 29) 

PRECAUTIONS

LU-19

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Liquid Gasket

INFOID:0000000006450016

REMOVAL OF LIQUID GASKET SEALING

• After removing mounting nuts and bolts, separate the mating sur-

face using the seal cutter [SST: KV10111100] (A) and remove old
liquid gasket sealing.

CAUTION:

Be careful not to damage the mating surfaces.

• Tap the seal cutter [SST: KV10111100] to insert it (B), and then

slide it (C) by tapping on the side as shown in the figure.

• In areas where the seal cutter [SST: KV10111100] is difficult to use,

lightly tap the parts using a plastic hammer to remove it.

CAUTION:

If for some unavoidable reason tool such as a screwdriver is
used, be careful not to damage the mating surfaces.

LIQUID GASKET APPLICATION PROCEDURE

1.

Using a scraper (A), remove old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid

gasket application surface, mounting bolts, and bolt holes.

2.

Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.

3.

Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine Liquid gasket or equivalent. 

4.

Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid

gasket to the groove.

• As for bolt holes (B), normally apply liquid gasket inside the

holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.

• Within five minutes of liquid gasket application, install the mat-

ing component.

• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill

engine oil and engine coolant.

CAUTION:

JPBIA0052ZZ

JPBIA0053ZZ

EMA0622D

A

:  Groove

: Inside

JPBIA0010ZZ

LU-20

< PRECAUTION >

[HR16DE]

PRECAUTIONS

If there are specific instructions in this manual, observe them.

PREPARATION

LU-21

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000006450017

Commercial Service Tools

INFOID:0000000006450018

Tool number
Tool name

Description

KV10111100
Seat cutter

Removing oil pan (lower) etc.

ST25051001
Oil pressure gauge

Measuring oil pressure
Maximum measuring range: 2,452 kPa (25 

kg/cm

2

, 356 psi)

ST25052000
Hose

Adapting oil pressure gauge to cylinder block

KV10115801
Oil filter wrench

Removing and installing oil filter
a: 64.3 mm (2.531 in)

NT046

NT050

S-NT559

S-NT375

LU-22

< PREPARATION >

[HR16DE]

PREPARATION

Tool name

Description

Deep socket

Removing and installing oil pressure switch 
27 mm (1.06 in)

Tube presser

Pressing the tube of liquid gasket

PBIC4066E

NT052

DESCRIPTION

LU-23

< SYSTEM DESCRIPTION >

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SYSTEM DESCRIPTION

DESCRIPTION

Engine Lubrication System

INFOID:0000000006450019

WITH OIL COOLER

WITHOUT OIL COOLER

JPBIA4752GB

JPBIA4750GB

LU-24

< SYSTEM DESCRIPTION >

[HR16DE]

DESCRIPTION

Engine Lubrication System Schematic

INFOID:0000000006450020

WITH OIL COOLER

WITHOUT OIL COOLER

JPBIA4753GB

JPBIA4751GB

ENGINE OIL

LU-25

< PERIODIC MAINTENANCE >

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PERIODIC MAINTENANCE

ENGINE OIL

Inspection

INFOID:0000000006450021

ENGINE OIL LEVEL

NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.

1.

Pull out oil level gauge and wipe it clean.

2.

Insert oil level gauge and check that the engine oil level is within
the range (A) shown in the figure.

3.

If it is out of range, adjust it.

ENGINE OIL APPEARANCE

• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.

Repair or replace damaged parts.

ENGINE OIL LEAKAGE 

Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)

OIL PRESSURE CHECK

WARNING:

• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking

brake securely.

1.

Check engine oil level. Refer to 

LU-25, "Inspection"

.

2.

Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial
service tool).

CAUTION:

Never drop or shock oil pressure switch.

PBIC3309J

2

: Oil pan (lower)

: Vehicle front

PBIC3310J

LU-26

< PERIODIC MAINTENANCE >

[HR16DE]

ENGINE OIL

3.

Install oil pressure gauge [SST: ST25051001] (A) and hose
[SST: ST25052000] (B).

4.

Start engine and warm it up to normal operating temperature.

5.

Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.

If difference is extreme, check oil passage and oil pump for oil leakage.

6.

After the inspections, install oil pressure switch as follows:

a.

Remove old liquid gasket adhering to oil pressure switch and engine.

b.

Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent. 

c.

Check engine oil level. Refer to 

LU-25, "Inspection"

.

d.

After warming up engine, check that there is no leakage of engine oil with running engine.

Draining

INFOID:0000000006450022

WARNING:

• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin

contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible. 

1.

Warm up the engine, and check for engine oil leakage from engine components. Refer to 

LU-25, "Inspec-

tion"

.

2.

Stop the engine and wait for 10 minutes.

3.

Loosen oil filler cap.

4.

Remove drain plug and then drain engine oil.

Refilling

INFOID:0000000006450023

1.

Install drain plug with new drain plug washer. Refer to 

EM-169, "Exploded View"

.

CAUTION:

Be sure to clean drain plug and install with new drain plug washer.

2.

Refill with new engine oil.
Engine oil specification and viscosity: Refer to 

MA-13, "Fluids and Lubricants"

.

CAUTION:

• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-

tions for reference only.

JPBIA0074ZZ

Engine oil pressure

Refer to 

LU-29, "Engine Oil Pressure"

.

Tightening torque

: Refer to 

EM-169, "Exploded View"

.

Tightening torque

: Refer to 

EM-169, "Exploded View"

.

Engine oil capacity

Refer to 

LU-29, "Periodical Maintenance Specification"

.

 

 

 

 

 

 

 

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