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BR-28 < REMOVAL AND INSTALLATION > BRAKE MASTER CYLINDER CAUTION: • Do not bend sharply, twist, or strongly pull out the brake tubes. • Do not depress the brake pedal after the brake master cylinder is removed. • The piston of the brake master cylinder is exposed. Do not damage it when removing the brake master cylinder. 7. Remove and discard the O-ring. INSTALLATION Installation is in the reverse order of removal. CAUTION: • Do not reuse the seal. • Do not reuse the O-ring. • Check that no dirt and dust are present on the piston before installation. Clean it with new brake fluid if necessary. • Check that all brake tubes are not excessively bent, kinked or twisted. • Do not allow foreign matter (e.g. dust) and oils other than brake fluid to enter the sub tank and reser- voir tank. • Apply silicone grease to the brake booster (A) as shown when installing the brake master cylinder to the brake booster. • Temporarily tighten the brake tube flare nut to the brake master cylinder by hand. Then tighten it to the spec- ified torque using a crowfoot and torque wrench. Refer to BR-21, "FRONT : Exploded View" CAUTION: Do not scratch the flare nut or the brake tubes. • After installation, perform the air bleeding. Refer to BR-12, "Bleeding Brake System" . CAUTION: Do not reuse drained brake fluid. • Perform the inspection after installation. Refer to Disassembly and Assembly INFOID:0000000009365013 DISASSEMBLY CAUTION: • Do not disassemble the brake master cylinder. • Remove the reservoir tank only when necessary. Remove the reservoir tank and grommets from the brake master cylinder. ASSEMBLY CAUTION: • Do not use mineral oils such as kerosene or gasoline and rubber grease during the cleaning and assembly process. • Do not drop the parts. The parts must not be reused if they are dropped. • Do not allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank. CAUTION: Do not reuse the grommets. 2. Install the reservoir tank to the brake master cylinder. Inspection INFOID:0000000009365014 INSPECTION BEFORE REMOVAL JPFIA0013ZZ |