Nissan PULSAR N13 Series / ASTRA LD Series. Manual - part 35

 

  Index      Nissan     Nissan PULSAR N13 Series / ASTRA LD Series (1.6 and 1.8 Liter) 1987 – 1991 year - Service Manual

 

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Nissan PULSAR N13 Series / ASTRA LD Series. Manual - part 35

 

 

Automatic Transaxle

 

141

 

 

(2)   Incorrectly adjusted kickdown cable: Check 

and adjust or renew the kickdown cable as required.

 

NOTE: Check and adjust the throttle cable 
before adjusting the kickdown cable.

 

ENGINE WILL NOT START IN P OR N 
RANGE OR WILL 
START IN ANY RANGE

 

(1)  Neutral safety switch faulty: Adjust or renew 

the neutral safety switch. 

(2)  Incorrectly adjusted selector cable: Check 

and adjust the selector cable as detailed. 

2.    DESCRIPTION

 

The automatic transaxle combines a fluid coup- 

ling or torque converter with a fully automatic three 
speed epicyclic gear system.

 

The transaxle provides three forward ratios and 

one reverse. The hydraulic system consists of a single 
pump and valve arrangement.

 

The final drive or differential and the transaxle 

use a common lubricant. The transaxle oil pan and 
final drive drain plug will have to be removed to drain 
the transaxle completely. Topping up or refilling is 
done through the dipstick tube.

 

The gear selector lever is floor mounted and 

connected to the transaxle by an adjustable cable. The 
selector quadrant adjacent to the base of the lever is 
marked P, R, N, D, 2, 1.

 

It is necessary for the selector lever to be in P or 

N before the engine can be started. When testing or 
tuning the engine, the handbrake must be firmly 
applied and the selector lever placed in the P position, 
otherwise the vehicle could move forward or back- 
wards as the engine speed is increased.

 

For long distance towing the vehicle should be 

towed with the front end raised.

 

It is not possible to start the engine by either 

towing or pushing the vehicle.

 

The transaxle can be removed from the vehicle 

without engine removal.

 

NOTE: As extensive knowledge and equip- 
ment is required to overhaul the automatic 
transaxle assembly, it is therefore not a 
worthwhile repair proposition for the aver- 
age person. However if the transaxle must 
be overhauled by a specialist or be replaced 
with a reconditioned unit, the removal and 
installation procedure is fully described at 
the end of this section.

 

3.    TRANSAXLE FLUID

 

Only use the recommended transaxle fluid speci- 

fied by the manufacturer when topping up or changing 
the fluid in the system.

 

TO CHECK AND TOP UP

 

NOTE: The fluid level should be checked 
after approximately 5 minutes driving on 
the road when the engine has achieved its 
normal operating temperature of approxi- 
mately 65 deg C.

 

(1)  Place the vehicle on a level floor and open 

the engine bonnet.

 

NOTE: When working on the automatic 
transaxle cleanliness is very important. Do 
not reuse transaxle fluid and do not allow 
foreign matter to enter the filler opening.

 

(2)  Clean around the top of the dipstick to 

ensure that no dirt or foreign matter can enter the 
dipstick tube. 

(3)  Place the selector in the P position and 

firmly apply the handbrake. 

(4)  Move the selector through each gear return- 

ing it to the P position. 

(5)  Check the fluid level with the engine running 

at idle. Install the dipstick fully into the dipstick tube. 

NOTE: If the vehicle has been driven at high 
speed, or has been towing a load, or driven 
through heavy city traffic in hot weather, a 
period of about 30 minutes should be 
allowed to permit the transaxle to cool 
before checking the fluid level.

 

(6)  Withdraw the dipstick and check the fluid 

level reading. The fluid should be at the H mark on 
the dipstick. If the fluid is low, stop the engine and 
remove the dipstick from the vehicle. Using a funnel, 
top up the transaxle with the recommended type of 
transaxle fluid through the dipstick tube. 

(7)  If the level is reading too high allow the 

engine to cool down for about 30 minutes and recheck 
the level as described. If the level is still too high, a 
small amount of transaxle fluid may be drained from 
the transaxle. 

 

Checking the fluid level on the automatic transaxle

dipstick.

 

142

 

Automatic Transaxle

 

 

(8) Install the dipstick and start the engine and 

recheck the fluid level.

 

NOTE; Do not overfill the transaxle or 
foaming and unsatisfactory operation of the 
transaxle will result.

 

TO DRAIN AND REFILL

 

This is not a normal maintenance and lubrication 

procedure. It is only necessary to drain the complete 
system, including the torque converter and the oil 
cooler, when the transaxle assembly is removed for 
overhaul or the renewal of transaxle components such 
as bearings, clutches or assemblies. When this condi- 
tion arises, the torque converter and the cooler should 
be cleaned and flushed to remove any dirt or sludge.

 

After transaxle overhaul, install approximately 6 

liters of new transaxle fluid, and top up as previously 
described.

 

4.    BRAKE BAND

 

Band adjustment is not a normal maintenance 

procedure.

 

The adjustment entails removal of the valve body 

and for this reason the vehicle should be taken to an 
authorized dealer.

 

5.    KICKDOWN CABLE 

TO ADJUST

 

(1)  On models with a 1.6 liter engine, remove 

the air cleaner assembly. 

(2)  With the aid of an assistant, ensure that the 

throttle valve is fully open when the throttle pedal is 
fully depressed. 

(3)  Push the clip on the outer kickdown cable 

and pull the cable away from the throttle linkage. 

 

 

View of the kickdown cable adjustment point. 1.6 liter 

engine. 

(4) Slowly depress the throttle pedal to the full 

throttle position.

 

The outer kickdown cable will automatically ad- 

just and emit a clicking noise.

 

6.    TRANSAXLE SELECTOR LINKAGE 

TO ADJUST CONTROL CABLE

 

(1)  Place the selector lever in the Park position. 
(2)  Loosen the control cable locknuts and ensure 

that the transaxle selector lever is in the Park position. 

 

View of the transaxle selector linkage control cable 

adjustment. 

(3)  Hold the selector rod horizontal and adjust 

the outer locknut until it touches the selector rod.

 

(4) 

Tighten the inner locknut securely.

 

7.    NEUTRAL SAFETY SWITCH 

The neutral safety switch, incorporating the re- 

verse lamp switch is located on the transaxle case

 

View of the kickdown cable adjustment point. The

arrow indicates the direction in which the outer kick-

down cable must be pulled to initiate the automatic

adjustment. 1.8 liter engine. 

Automatic Transaxle

 

143

 

 

facing towards the radiator support panel at the front 
of the vehicle.

 

The neutral safety switch allows electrical current 

to pass to the starter circuit only when the selector 
lever is in the Park or Neutral position. The switch is 
adjustable but non-repairable.

 

TO TEST

 

(1)  Disconnect the neutral safety switch wiring 

connector. 

(2)  Connect an ohmmeter between terminals 1 

and 2 at the neutral safety switch wiring connector. 
Continuity should exist when the selector lever is in 
the P or N positions. 

(3)  Perform the same check with terminals 3 and 

4 with the selector lever in the R position. Continuity 
should exist. 

NOTE: If the readings are other than that 
specified, the neutral safety switch will have 
to be adjusted or renewed.

 

 

Neutral safety switch connector terminal identification. 

TO ADJUST

 

(1)  Select Neutral and firmly apply the hand- 

brake. 

(2)  Loosen the neutral safety switch retaining 

bolts. 

 

(3)  Align the holes in the neutral safety switch 

body and the neutral safety switch arm. 

(4)  Install a 2.5 mm diameter split pin or drill bit 

into the holes to align the arm with the neutral safety 
switch body. 

(5) 

Secure the retaining bolts and test the switch 

as previously described.

 

If the test indicates a fault, renew the neutral 

safety switch.

 

TO REMOVE AND INSTAL

 

(1)  Raise the front of the vehicle and support it 

on chassis stands. 

(2)  Remove the selector cable split pin and wave 

washer from the transaxle selector lever. 

(3)  Disconnect the electrical connector and re- 

move the neutral safety switch retaining bolts. 

(4)  Maneuver the neutral safety switch clear of 

the transaxle selector lever and withdraw the switch 
from the vehicle. 

Installation is a reversal of the removal procedure 

with attention to the following points:

 

(1)  Clean the area around the neutral safety 

switch mounting. 

(2)  Apply a small amount of chassis grease to the 

jaws of the neutral safety switch arm. 

(3)  Check the adjustment of the selector cable as 

previously described. 

(4) 

Adjust the neutral safety switch as previ- 

ously described.

 

(5)  Check the operation of the neutral safety 

switch and ensure that the engine will not start in any 
position other than P and N. Check that the reversing 
lamps operate only when R is selected.

 

8.    TRANSAXLE ASSEMBLY

 

Special Equipment Required:

 

To Remove and Install — Suitable trolley jack to 
which the transaxle can be secured

 

TO REMOVE AND INSTAL

 

(1)  Raise the front of the vehicle and support it 

on chassis stands. Remove the left hand front wheel.

 

(2)  Disconnect the negative battery terminal. 

Remove the left hand side inner mudguard

 

(3) 

panel.

 

(4)  Remove the left hand drive shaft as de- 

scribed in the Manual Transaxle and Drive Shafts 
section. 

(5)  Disconnect the vehicle speed sensor wiring, 

selector control cable and the neutral safety switch 
wiring from the transaxle. Disconnect the kickdown 
cable  from  the  throttle  linkage  and   the   support 
bracket. 

(6)  Disconnect  the oil  cooler hoses  from  the 

Using a 2.5 mm drill bit to adjust the neutral safety

switch. 

144

 

Automatic Transaxle

 

 

Front view of the automatic transaxle. 

transaxle. Plug the hoses and connections to prevent 
the ingress of dirt and the loss of fluid.

 

(7)  Remove the starter motor as described in the 

Electrical System section. 

(8)  Mark the torque converter and the drive 

plate to aid assembly. 

(9)  Remove the bolts retaining the torque con- 

verter to the drive plate. Rotate the engine to access 
the bolts through the starter motor opening. 

(10)  Remove the  bolts  retaining the converter 

housing to the rear of the engine. 

(11)  Secure the transaxle to a trolley jack and 

raise the transaxle slightly. 

(12)  Remove the through bolt from the transaxle 

mounting. 

(13)  Support the engine on a jack with timber 

between the engine sump and the jack. 

(14)  Maneuver the transaxle away from the 

engine.  Lower the trolley jack and withdraw the 
transaxle from beneath the vehicle. 

NOTE: To prevent accidental separation of 
the torque converter from the transaxle 
assembly, attach a metal strap across the 
converter housing.

 

Installation is a reversal of the removal procedure 

with attention to the following points:

 

(1)  Check the torque converter drive plate for 

any damage, wear and runout. The maximum runout 
permissible is 0.50 mm. 

(2)  Ensure that the torque converter is fully 

engaged in the transaxle before attempting to install 
the transaxle to the engine. 

(3)  Install the transaxle assembly to the vehicle 

and install the converter housing retaining bolts. 

(4)  Align the torque converter and drive plate 

 

Install a strap to the converter housing to hold the 

torque converter in position.

 

 

Rear view of the automatic transaxle.

 

with the marks made on removal.

 

(5)  Install the torque converter retaining bolts. 
(6)  Turn the engine over by hand several times 

to ensure that the torque converter is not binding. 

(7)  Use only the specified type and quantity of 

transaxle fluid. 

(8)  Connect and adjust the neutral safety switch 

and kickdown cable as previously described. 

(9)  Road test the vehicle and check the opera- 

tion of the kickdown cable and selector cable. 

(10)  After road testing inspect the transaxle for 

any fluid leaks and rectify as required. 

CONVERTER HOUSING

 

 

 

 

 

 

 

 

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