Nissan Murano Z50 (2003 year). Manual - part 46

 

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Nissan Murano Z50 (2003 year). Manual - part 46

 

 

BODY REPAIR

BL-259

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REAR FLOOR REAR

Work after rear panel has been removed.

SIIA2193E

BL-260

BODY REPAIR

Change parts

Rear floor rear

Spare tire clamp bracket

SIIA2194E

BODY REPAIR

BL-261

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REAR SIDE MEMBER EXTENSION

Work after rear panel has been removed.

SIIA2195E

BL-262

BODY REPAIR

Change parts

Rear side member extension (LH)

BR-1

BRAKE SYSTEM

F  BRAKES

CONTENTS

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SECTION 

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Revision; 2004 April

2003 Murano

BRAKE SYSTEM

PRECAUTIONS .......................................................... 3

Precautions for Supplemental Restraint System 
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3

PREPARATION ........................................................... 4

Commercial Service Tools ........................................ 4

NOISE, VIBRATION AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 5

NVH Troubleshooting Chart  ..................................... 5

BRAKE PEDAL  .......................................................... 6

Inspection and Adjustment ....................................... 6

PLAY AND CLEARANCE BETWEEN BRAKE 
PEDAL AND FLOOR PANEL WITH PEDAL 
DEPRESSED ........................................................ 6
ADJUSTMENT ...................................................... 7

Removal and Installation  .......................................... 8

COMPONENT PARTS LOCATION (NOT FOR 
ADJUSTABLE PEDAL)  ......................................... 8
COMPONENT PARTS LOCATION (ADJUST-
ABLE PEDAL)  ....................................................... 9
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL  ....................... 10
INSTALLATION ................................................... 10

BRAKE FLUID  ...........................................................11

On-board Inspection ................................................11

LEVEL CHECK  ....................................................11

Drain and Refill ........................................................11
Bleeding Brake System .......................................... 12

BRAKE PIPING AND HOSE  .................................... 13

Hydraulic Circuit  ..................................................... 13
Removal and Installation of Front Brake Piping and 
Brake Hose  ............................................................ 13

REMOVAL ........................................................... 13
INSTALLATION ................................................... 14

Removal and Installation of Rear Brake Piping and 
Brake Hose  ............................................................ 14

REMOVAL ........................................................... 14

INSTALLATION ................................................... 14

Inspection After Installation  .................................... 14

BRAKE MASTER CYLINDER  .................................. 15

On Board Inspection ............................................... 15

LEAK INSPECTION  ............................................ 15

Removal and Installation  ........................................ 15

REMOVAL ........................................................... 15
INSTALLATION ................................................... 15

Components ........................................................... 16

WITH VDC MODELS  .......................................... 16
WITHOUT VDC MODELS  ................................... 17

Disassembly and Assembly .................................... 18

WITHOUT VDC MODELS  ................................... 18
WITH VDC MODELS  .......................................... 21

BRAKE BOOSTER  ................................................... 22

On-Vehicle Service  ................................................. 22

OPERATING CHECK  .......................................... 22
AIRTIGHT CHECK  .............................................. 22

Removal and Installation  ........................................ 23

REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL  ....................... 24
INSTALLATION ................................................... 24

VACUUM LINES  ....................................................... 25

Removal and Installation  ........................................ 25
Inspection ............................................................... 25

VISUAL INSPECTION ......................................... 25
CHECK VALVE INSPECTION  ............................. 26

FRONT DISC BRAKE ............................................... 27

On-Board Inspection ............................................... 27

PAD WEAR INSPECTION ................................... 27

Components ........................................................... 27
Removal and Installation of Brake Pad  .................. 28

REMOVAL ........................................................... 28
INSTALLATION ................................................... 28

Removal and Installation of Brake Caliper Assembly 

... 28

REMOVAL ........................................................... 28
INSTALLATION ................................................... 29

Disassembly and Assembly of Brake Caliper 

BR-2

Revision; 2004 April

2003 Murano

Assembly ................................................................ 29

DISASSEMBLY ................................................... 29
CALIPER INSPECTION  ...................................... 30
ASSEMBLY ......................................................... 30
DISC ROTOR INSPECTION  ............................... 31
BRAKE BURNISHING PROCEDURE  ................. 32

REAR DISC BRAKE  ................................................. 33

On-Board Inspection ............................................... 33

PAD WEAR INSPECTION ................................... 33

Components ........................................................... 33
Removal and Installation of Brake Pad ................... 34

REMOVAL ........................................................... 34
INSTALLATION .................................................... 34

Removal and Installation of Brake Caliper Assembly 

... 34

REMOVAL ........................................................... 34

INSTALLATION ....................................................34

Disassembly and Assembly of Brake Caliper 
Assembly ................................................................35

DISASSEMBLY ....................................................35
CALIPER INSPECTION .......................................36
ASSEMBLY ..........................................................36
DISC ROTOR INSPECTION  ...............................38
BRAKE BURNISHING PROCEDURE  .................38

SERVICE DATA AND SPECIFICATIONS (SDS)  ......39

General Specifications  ............................................39
Brake Pedal  ............................................................39
Brake Booster  .........................................................39
Check Valve  ............................................................39
Front Disc Brake  .....................................................39
Rear Disc Brake ......................................................39

PRECAUTIONS

BR-3

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Revision; 2004 April

2003 Murano

PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT 
BELT PRE-TENSIONER”

AFS0016N

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Precautions for Brake System

AFS0016P

Recommended fluid is brake fluid “DOT 3”.

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.

To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use flare nut wrench when removing and installing brake tube.

Always tighten brake lines to specified torque when installing.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery terminals.

Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to 

BR-32, "BRAKE BURNISHING PROCEDURE"

 .

WARNING:

Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector.

SBR686C

BR-4

PREPARATION

Revision; 2004 April

2003 Murano

PREPARATION

PFP:00002

Commercial Service Tools

AFS0016Q

Tool name

Description

1. Flare nut crowfoot

a:10 mm (0.39 in) / 12 mm (0.47 in)

2. Torque wrench

Removing and installing each brake 
piping

Power tool

Removing front and rear caliper 
assembly, tires

S-NT360

PBIC0190E

PBIC0191E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

BR-5

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BR

Revision; 2004 April

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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

PFP:00003

NVH Troubleshooting Chart

AFS0016R

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference page

BR-

2

7

BR-

3

3

BR-

2

8

BR-

3

4

BR-

2

7

BR-

3

3

BR-

3

1

BR-

3

8

BR-

3

1

BR-

3

8

N

V

H in

 PR s

e

c

ti

o

n

N

V

H in

 RFD s

e

c

ti

o

n

N

V

H in

 F

AX, RAX 

a

n

d

 FS

U

RSU s

e

c

ti

o

n

N

V

in

 W

T

 s

e

c

tio

n

N

V

in

 W

T

 s

e

c

tio

n

N

V

H

 i

n

 F

AX and R

AX sec

ti

o

n

N

V

H in

 PS s

e

c

tio

n

Possible cause and
suspected parts

Pad

s

 -

 dam

age

d

Pad

s

 -

 unev

en w

ear

Shi

m

s dam

ag

ed

R

o

to

r i

m

bal

anc

e

Ro

to

r d

a

ma

g

e

R

o

to

r r

uno

ut

Ro

to

r d

e

fo

rm

a

ti

o

n

R

o

to

r d

e

fl

e

c

ti

o

n

Ro

to

r ru

s

t

R

o

to

r t

h

ickn

ess 

va

ri

at

io

n

D

rum

 ou

of

 r

oun

d

PROPELL

E

R SHAF

T

DIFFERENTIAL

AXL

E AND 

SUSPENSION

TIRES

ROAD W

H

EEL

D

R

IV

E

 SH

AF

T

STEERING

Symptom

Brake

Noise

×

×

×

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

Shimmy, Judder

×

×

×

×

×

×

×

×

×

×

×

BR-6

BRAKE PEDAL

Revision; 2004 April

2003 Murano

BRAKE PEDAL

PFP:46501

Inspection and Adjustment

AFS0016S

PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL 
DEPRESSED

1.

Check the brake pedal free height from dash floor panel.

2.

Adjust the height referring to the following specifications.

CAUTION:

When adjustable pedal equipped, During the pedal height
measurement, pedal must be in the front most position.

PFIA0423E

H

 Brake pedal height (from dash panel top sur-
face)

199.5 - 209.5 mm (7.85 - 8.25 in) 

D

Depressed pedal height [under a force of 490 
N (50 kg, 110 lb) with engine running]

More than 120 mm (4.72 in) 

C

1

  or C

2

Clearance between bracket and threaded end 
of ASCD cancel switch or stop lamp switch 

0.74 - 1.96 mm (0.0291 - 0.0772 in)

A

 Pedal play

3 - 11 mm (0.12 - 0.43 in)

BRAKE PEDAL

BR-7

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Revision; 2004 April

2003 Murano

ADJUSTMENT

1.

Loosen the stop lamp switch and ASCD cancel switch by turning
it counterclockwise by 45

°

.

2.

Loosen lock nut (A) on the input rod, then turn input rod to adjust
the pedal to specified height, and tighten lock nut (A).

CAUTION:

Make sure the threaded end of the input rod stays inside the
clevis.

3.

With the pedal pulled and held by hand, press the stop lamp
switch and ASCD cancel switch until its threaded end contacts
the bracket.

4.

With the threaded end of the stop lamp switch and ASCD cancel
switch contacting the bracket, turn the switch clockwise by 45

°

to secure.

CAUTION:

Make sure that the clearance (C) between the bracket and
threaded end of the stop lamp switch is within the standard.

5.

Check the pedal play.

CAUTION:

Make sure that the stop lamp goes off when the pedal is
released.

6.

Start the engine to check the brake pedal depressed height.

 Lock nut (A) 

:

15.7 - 21.6 N·m (1.6 - 2. 2 kg-m, 12 - 15 in-lb)

PFIA0436E

BR-8

BRAKE PEDAL

Revision; 2004 April

2003 Murano

Removal and Installation

AFS0016T

COMPONENT PARTS LOCATION (NOT FOR ADJUSTABLE PEDAL)

1.

Brake pedal assembly

2.

Snap pin

3.

Clip

4.

Stop lamp switch

5.

Pedal pad

6.

Clevis pin 

7.

ASCD cancel switch

PFIA0401E

BRAKE PEDAL

BR-9

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Revision; 2004 April

2003 Murano

COMPONENT PARTS LOCATION (ADJUSTABLE PEDAL)

REMOVAL

CAUTION:

Adjust mechanism (Drive wire, Drive motor) is not able to disassembly.

Before pedal drive cable removal, Pedals must be in the front must position. Because of keeping
the proper position between accelerator and brake pedal.

1.

Remove front kick plate (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

2.

Remove front body side welt (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

3.

Remove instrument driver lower panel. Refer to 

IP-10, "INSTRUMENT PANEL ASSEMBLY"

 .

4.

Remove dash side finisher (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

5.

Remove parking pedal assembly. Refer to 

PB-3, "Removal and Installation"

 .

6.

Disconnect accelerator pedal drive cable, drive motor harness connector. (With adjustable pedal)

7.

Remove stop lamp switch and ASCD cancel switch from the pedal assembly.

1.

Brake pedal assembly

2.

Snap pin

3.

Clip

4.

Stop lamp switch

5.

Pedal pad

6.

Clevis pin

7.

ASCD cancel switch

PFIA0402E

BR-10

BRAKE PEDAL

Revision; 2004 April

2003 Murano

8.

Remove snap pin and clevis pin from input rod clevis.

9.

Remove mounting nuts from pedal bracket, and remove pedal
assembly from vehicle.

INSPECTION AFTER REMOVAL

Check the clevis pin and resin stopper for damage and deforma-
tion. If a failure is detected, replace the clevis pin and resin stop-
per.

INSTALLATION

Note the following, and install in the reverse order of removal.

After installing the brake pedal assembly to the vehicle, adjust the brake pedal. Refer to 

BR-6, "Inspection

and Adjustment"

 .

PFIA0435E

SBR997

BRAKE FLUID

BR-11

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Revision; 2004 April

2003 Murano

BRAKE FLUID

PFP:KN100

On-board Inspection

AFS0016U

LEVEL CHECK

Make sure the fluid level in the sub tank is within the standard
(between MAX and MIN lines).

Visually check around the reservoir tank and sub tank for fluid
leakage.

If fluid level is excessively low, check brake system for fluid leak-
age.

If brake warning lamp remains illuminated after parking lever is
released, check brake system for fluid leaks.

Drain and Refill

AFS0016V

CAUTION:

Refill with new brake fluid “DOT3”.

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas wash it away with water immediately. 

1.

Connect a vinyl tube to air bleeder valve.

2.

Depress the brake pedal, loosen the air bleeder valve, and grad-
ually remove the brake fluid.

3.

Turn ignition switch off position and disconnect ABS actuator
and electric unit (control unit) connector or battery negative
cable.

4.

Make sure there is no foreign material in the sub tank, and refill
with new brake fluid.

5.

Rest foot on brake pedal. Loosen air bleeder valve. Slowly
depress pedal until it stops. Tighten air bleeder valve. Release
brake pedal. Repeat this process a few times, then pause to add
new brake fluid to master cylinder. Continue until new brake fluid
flows out.

6.

Bleed Air. Refer to 

BR-12, "Bleeding Brake System"

 .

SBR451D

BRA0007D

PFIA0437E

BR-12

BRAKE FLUID

Revision; 2004 April

2003 Murano

Bleeding Brake System

AFS0016W

CAUTION:

While bleeding, pay attention to master cylinder fluid level.
1.

Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector or battery
negative cable.

2.

Connect a vinyl tube to the rear right air bleeder valve.

3.

Fully depress brake pedal 4 to 5 times.

4.

With brake pedal depressed, loosen air bleeder valve to let the air out, and then tighten it immediately.

5.

Repeat steps 3, 4 until no more air comes out.

6.

Tighten air bleeder valve to specified torque.

7.

In steps 2 to 6 below, with master cylinder sub tank filled at least half way, bleed air from the front left, rear
left, and front right tires, in that order.

 

 

 

 

 

 

 

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