Qashqai J11. Transaxle & Transmission - part 41

 

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Qashqai J11. Transaxle & Transmission - part 41

 

 

TM-642

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

FLUID COOLER SYSTEM

FLUID COOLER SYSTEM

Exploded View

INFOID:0000000010248021

INFORMATION

Refer to 

GI-24, "Information About Identification or Model Code"

 to identify a production plant.

Transaxle side

Service information

Destination

Type A

Except for Russia production models

Type B

Russia production models

JSDIA5222GB

CVT fluid cooler tube A

Copper washer

CVT fluid cooler hose A

Hose clamp

CVT fluid cooler tube B

CVT oil warmer

Transaxle assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

FLUID COOLER SYSTEM

TM-643

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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B

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Vehicle side (Type A)

JSDIA5223GB

Bumper reinforcement

Bracket

Bracket

CVT fluid cooler

Hose clamp

CVT fluid cooler hose D

CVT fluid cooler tube assembly B

Bumper reinforcement lower

CVT fluid cooler hose C

CVT fluid cooler hose E

Bracket

CVT fluid cooler tube assembly A

CVT fluid cooler hose F

CVT fluid cooler hose B

Front side member LH

Transaxle assembly

CVT oil warmer

CVT fluid cooler tube A

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

TM-644

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

FLUID COOLER SYSTEM

Vehicle side (Type B)

Removal and Installation

INFOID:0000000010248022

REMOVAL

WARNING:

Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.

CAUTION:

Perform these steps after the engine coolant temperature has cooled sufficiently.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

1.

Remove the front bumper. Refer to 

EXT-19, "Removal and Installation"

.

2.

Remove the engine undercover.

JSDIA5224GB

Bumper reinforcement

Bracket

Bracket

CVT fluid cooler

Hose clamp

CVT fluid cooler hose D

CVT fluid cooler tube assembly B

CVT fluid cooler hose C

CVT fluid cooler hose E

Bracket

Radiator core support

CVT fluid cooler hose F

CVT fluid cooler tube assembly A

CVT fluid cooler hose B

Transaxle assembly

CVT oil warmer

CVT fluid cooler tube A

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Indicates that the part is connected at points with same symbol in actual vehicle.

FLUID COOLER SYSTEM

TM-645

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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3.

Remove the battery. Refer to 

PG-155, "Removal and Installation"

.

4.

Remove the ECM (TCM) bracket and ECM (TCM). Refer to 

TM-625, "Removal and Installation"

.

5.

Remove the battery mounting bracket assembly and battery mounting bracket. Refer to 

PG-154,

"Exploded View"

.

6.

Remove the harness bracket mounting nuts (

) and remove

the harness bracket 

 from the vehicle.

7.

Remove hose clamps of CVT cooler hose F and B to remove the
hose on the CVT oil warmer side.

8.

Remove hose clamp (

) of CVT fluid cooler 

 to remove the

hose on the CVT fluid cooler side.

9.

Remove bracket mounting nut (

) to remove CVT cooler hose

B, C, E, and F together with CVT fluid cooler tube assembly A.

10. Remove the bracket mounting bolts (

) and remove the CVT

fluid cooler from the vehicle.

11. Remove CVT fluid cooler hose D.
12. Remove the fluid cooler tube assembly B from CVT fluid cooler.

13. Remove hose clamp of CVT cooler hose A to remove the hose

on the CVT oil warmer side.

14. Remove CVT fluid cooler tube A and CVT fluid cooler tube B.

INSTALLATION

Installation is in the reverse order of removal.

Transaxle side

JSDIA5410ZZ

JSDIA5412ZZ

JSDIA5413ZZ

JSDIA5414ZZ

TM-646

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

FLUID COOLER SYSTEM

Refer to the followings when installing CVT fluid cooler hose.
• When installing fluid cooler tube A 

 and fluid cooler tube B 

 to

transaxle assembly.

- Contact fluid cooler tube A stopper 

 to transaxle case boss 

.

- Contact fluid cooler tube B stopper 

 to transaxle case boss 

.

• Refer to the followings when installing CVT fluid cooler hose.

CAUTION:

Never reuse hose clamps.

• Refer to the followings when installing hose clamp.

CAUTION:

Hose clamp should not interfere with the bulge of tube.

Vehicle side

• Refer to the followings when installing CVT fluid cooler hose.

CAUTION:

• Be careful not to damage CVT fluid cooler.
• Do not reuse hose clamps.

JSDIA5425ZZ

Hose 

Installation side 

tube 

Direction of paint mark

Hose insertion depth 

"A"

CVT fluid 
cooler hose 
A

CVT oil warmer

Upward

 Hose end reaches the 
end of tube.

CVT fluid cooler 
tube B

Frontward

SCIA7203E

Hose 

Installation side 

tube 

Hose clamp 

Direction of tab

Clamping position

CVT fluid 
cooler hose 
A

CVT oil warmer

Upward and 45

°

 

rightward

5 – 9 mm (0.20 – 0.35 in) 
(A) from hose end

CVT fluid cooler 
tube B

Frontward

JSDIA2424ZZ

FLUID COOLER SYSTEM

TM-647

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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• Refer to the followings when installing hose clamp.

CAUTION:

Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection

INFOID:0000000010248023

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

Hose 

Installation side tube 

Direction of 

paint mark

Hose insertion depth 

“L”

CVT fluid cool-
er hose B

CVT oil warmer

Upward 

: Hose end reaches 

the end of CVT oil 
warmer tube.

CVT fluid cooler tube as-
sembly A

Leftward

: Hose end reaches 

the 2-stage bulge 

.

CVT fluid cool-
er hose C

CVT fluid cooler tube as-
sembly A

CVT fluid cooler tube as-
sembly B

Frontward 

CVT fluid cool-
er hose D

CVT fluid cooler tube as-
sembly B

CVT fluid cooler

CVT fluid cool-
er hose E

CVT fluid cooler

CVT fluid cooler tube as-
sembly A

Leftward

CVT fluid cool-
er hose F

CVT fluid cooler tube as-
sembly A

CVT fluid cooler tube

Frontward

JSDIA1640ZZ

Hose 

Installation side tube 

Hose clamp

Direction of tab

Clamping position

CVT fluid cool-
er hose B

CVT oil warmer

Upward 

5 – 9 mm (0.20 – 
0.35 in) (A) from 
hose end

CVT fluid cooler tube 
assembly A

Leftward

CVT fluid cool-
er hose C

CVT fluid cooler tube 
assembly A

CVT fluid cooler tube 
assembly B

Upward 

CVT fluid cool-
er hose D

CVT fluid cooler tube 
assembly B

CVT fluid cooler

CVT fluid cool-
er hose E

CVT fluid cooler

CVT fluid cooler tube 
assembly A

 Leftward

CVT fluid cool-
er hose F

CVT fluid cooler tube 
assembly A

CVT fluid cooler tube

Frontward

JSDIA2424ZZ

TM-648

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

ELECTRIC OIL PUMP

ELECTRIC OIL PUMP

Exploded View

INFOID:0000000010249450

Removal and Installation

INFOID:0000000010249451

REMOVAL

1.

Remove the battery. Refer to 

PG-155, "Removal and Installation"

2.

Remove the ECM (TCM) bracket and ECM (TCM). Refer to 

TM-625, "Removal and Installation"

.

3.

Remove the battery mounting bracket assembly and battery mounting bracket. Refer to 

PG-154,

"Exploded View"

.

4.

Remove the harness bracket mounting nuts (

) and remove

the harness bracket 

 from the vehicle.

5.

Disconnect the electric oil pump connector.

Transaxle assembly

O-ring

Electric oil pump & motor assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply CVT fluid

JSDIA5137GB

JSDIA5410ZZ

ELECTRIC OIL PUMP

TM-649

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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6.

Remove the electric oil pump mounting bolts (

) and remove

the electric oil pump & motor assembly 

.

7.

Remove the O-rings 

.

INSTALLATION

Note the followings and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010249452

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

• Adjust the CVT fluid level. Refer to Refer to 

TM-615, "Adjustment"

.

• Perform “BLEEDING ELECTRIC OIL PUMP”. Refer to 

TM-507, "Work Procedure"

.

JSDIA5215ZZ

JSDIA5216ZZ

TM-650

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

CVT OIL WARMER

CVT OIL WARMER

Exploded View

INFOID:0000000010248024

Removal and Installation

INFOID:0000000010248025

REMOVAL

WARNING:

Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.

CAUTION:

Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

1.

Remove the battery. Refer to 

PG-155, "Removal and Installation"

.

2.

Remove the ECM (TCM) bracket and ECM (TCM). Refer to 

TM-625, "Removal and Installation"

.

3.

Remove the battery mounting bracket assembly and battery mounting bracket. Refer to 

PG-154,

"Exploded View"

.

4.

Remove the harness bracket mounting nuts (

) and remove

the harness bracket 

 from the vehicle.

5.

Remove the CVT fluid cooler hose A and CVT fluid cooler hose
B. Refer to 

TM-642, "Exploded View"

6.

Remove the engine under cover.

7.

Remove the CVT water hose A and CVT water hose B. Refer to

TM-640, "Removal and Installation"

8.

Remove CVT fluid cooler tube A and CVT fluid cooler tube B.
Refer to 

TM-644, "Removal and Installation"

.

9.

Remove CVT oil warmer bolts and remove CVT oil warmer from
the vehicle.

INSTALLATION

Installation is in the reverse order of removal.

Transaxle assembly

CVT oil warmer

: N·m (kg-cm, in-lb)

JSDIA5225GB

JSDIA5410ZZ

CVT OIL WARMER

TM-651

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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Inspection

INFOID:0000000010248026

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid and engine coolant.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to Refer to 

TM-615, "Adjustment"

.

TM-652

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

PLUG

PLUG

Description

INFOID:0000000010245711

Replace the O-ring if oil leakage or exudes from the plug.

Exploded View

INFOID:0000000010245712

Removal and Installation

INFOID:0000000010245713

REMOVAL

1.

Remove front fender protector (LH). Refer to 

EXT-31, "Exploded View"

.

2.

Remove the plug and O-ring.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection and Adjustment

INFOID:0000000010245714

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

Transaxle assembly

O-ring

Plug

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply CVT fluid

JSDIA5136GB

TRANSAXLE ASSEMBLY

TM-653

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010245715

Removal and Installation

INFOID:0000000010245716

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.

CAUTION:

• Perform when the engine is cold.
• When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and

then replace the TCM. Refer to 

TM-500, "Description"

.

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

Transaxle assembly

O-ring

CVT fluid charging pipe

Bracket

CVT fluid charging pipe cap

Stud bolt B

Stud bolt A

: For the tightening torque, refer to 

TM-653, "Removal and Installation"

.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply petroleum jelly

JSDIA5226GB

TM-654

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

TRANSAXLE ASSEMBLY

1.

Remove engine and transaxle assembly. Refer to 

EM-431, "Removal and Installation"

.

2.

Remove the CVT water hoses from transmission side. Refer to 

TM-640, "Exploded View"

.

3.

Turn crankshaft, and remove the tightening nuts for drive plate and torque converter.

CAUTION:

Rotate crankshaft clockwise (as viewed from the crankshaft pulley side).

4.

Remove the bolts that fasten the transaxle assembly and engine assembly.

5.

Separate the engine from the transaxle assembly.
NOTE:
Using paint, put matching marks on the drive plate and torque converter when removing the torque con-
verter to drive plate nuts.

6.

Remove following parts from transaxle assembly.
• Air breather hose (Refer to 

TM-627, "Exploded View"

.)

• Charging pipe and O-ring

INSTALLATION

Note the followings and installation is in the reverse order of removal.
NOTE:
Write down the serial number of the new transaxle assembly.

CAUTION:

• When replacing an engine or transaxle you must make sure any dowels are installed correctly during

re-assembly

• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive

train components.

• Never reuse O-rings or copper sealing washers.
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure

to confirm the tightening torque of the crankshaft pulley bolt. Refer to 

EM-413, "Removal and Instal-

lation"

.

• After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates

freely without binding.

• When installing the CVT to the engine, align the matching mark on the drive plate with the matching

mark on the torque converter.

• When installing the drive plate to torque converter nuts, tighten them temporarily. then tighten the nuts to the

specified torque.

• Install the transaxle assembly and engine assembly mounting bolts according to the following standards.

JSDIA4208GB

TRANSAXLE ASSEMBLY

TM-655

< UNIT REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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B

TM

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*: Stud bolt

Inspection and Adjustment

INFOID:0000000010245717

INSPECTION BEFORE INSTALLATION

After inserting a torque converter to the CVT, check dimension (A)
with in the reference value limit.

INSPECTION AFTER INSTALLATION

Check the following items:
• Start the engine and check visually that there is no leakage of CVT flluid and engine coolant.
• For CVT position, refer to 

TM-619, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

• Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

• Perform "ADDITIONAL SERVICE WHEN REPLACE TRANSAXLE ASSEMBLY". Refer to 

TM-502, "Descrip-

tion"

.

Bolt No.

*

*

Insertion direction

Transaxle to engine

Engine to 

transaxle

Transaxle 

to engine

Engine to 

transaxle

Number  of  bolts

1

1

3

2

4

Bolt length
mm (in)

60 (2.36)

30(1.18)

55 (2.17)

Stud length
mm (in)

56(2.20)

96(3.78)

Tightening torque
N·m (kg-m, ft-lb)

48.0 (4.9, 35)

JSDIA5239ZZ

B

:  Scale

C

: Straightedge

Dimension (A)

: Refer to 

TM-659, "Torque Converter"

.

JPDIA0115ZZ

TM-656

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10G]

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

UNIT DISASSEMBLY AND ASSEMBLY

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

Exploded View

INFOID:0000000010245718

Disassembly

INFOID:0000000010245719

1.

Remove transaxle assembly. Refer to 

TM-653, "Removal and Installation"

.

2.

Remove torque converter from transaxle assembly.

CAUTION:

Never damage the bushing on the inside of torque converter sleeve when removing torque con-
verter.

3.

Remove O-ring from input shaft.

4.

Remove converter housing oil seal using an oil seal remover (commercial service tool).

CAUTION:

Be careful not to scratch converter housing.

Assembly

INFOID:0000000010245720

Note the followings and assembly is in the reverse order of disassembly.

CAUTION:

• Never reuse O-ring.
• Never reuse converter housing oil seal.
• Apply CVT fluid to O-ring.
• Apply CVT fluid to converter housing oil seal.

Torque converter

O-ring

Converter housing oil seal

Transaxle assembly

: Always replace after every disassembly.

: Apply CVT fluid

JSDIA4173ZZ

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

TM-657

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10G]

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• Drive converter housing oil seal 

 evenly using a drift (A) (com-

mercial service tool) so that converter housing oil seal protrudes by
the dimension (B) respectively.

Unit: mm (in)

NOTE:
Converter housing oil seal pulling direction is used as the refer-
ence.

• Attach the pawl 

 of the torque converter to the drive sprocket

hole 

 on the transaxle assembly side.

CAUTION:

• Rotate the torque converter for installing torque converter.
• Never damage the bushing inside the torque converter

sleeve when installing the converter housing oil seal.

Inspection

INFOID:0000000010245721

INSPECTION AFTER INSTALLATION

Commercial service tool: (A)

Outer diameter: 65 (2.56)

Inner diameter: 60 (2.36)

: Transaxle assembly

SCIA7908J

Dimension (B)

: 1.0 

±

 0.5 mm (0.039 

±

 0.020 in)

SCIA7909J

SCIA7907J

TM-658

< UNIT DISASSEMBLY AND ASSEMBLY >

[CVT: RE0F10G]

TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL

• After inserting a torque converter to the CVT, check dimension (A)

with in the reference value limit.

B

:  Scale

C

: Straightedge

Dimension (A)

: Refer to 

TM-659, "Torque Converter"

.

JPDIA0115ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-659

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[CVT: RE0F10G]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000010245722

Shift Characteristics

INFOID:0000000010245723

Unit: rpm

NOTE:
Lock-up is engaged at the vehicle speed of approximately 14 km/h (9 MPH) to 40 km/h (24 MPH). 

Stall Speed

INFOID:0000000010245724

Unit: rpm

Torque Converter

INFOID:0000000010245725

Unit: mm (in)

 Applied model

Engine

R9M

Axle

2WD

Transaxle model

RE0F10G

Transaxle gear ratio

D position

2.413 – 0.383

R position

1.798

Final drive

5.577

Recommended fluid

MA-59, "Fluids and Lubricants"

Fluid capacity

litter (Imp qt)

Approx. 8.2 (7-1/4)

 Throttle position

Shift pattern

CVT input speed

At 40 km/h (25 MPH)

At 60 km/h (37 MPH)

2/8

“D” position

1,470 – 2,510

1,570 – 3,200

ECO mode

1,470 – 2,510

1,570 – 3,200

8/8

“D” position

3,430 – 4,030

4,100 – 4,700

ECO mode

3,430 – 4,030

4,100 – 4,700

Stall speed

2,670 – 3,010

Dimension “A” between the converter housing and torque converter

18.1 (0.713)

 

 

 

 

 

 

 

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