Qashqai J11. Body repair - part 27

 

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Qashqai J11. Body repair - part 27

 

 

REPLACEMENT OPERATIONS

BRM-417

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View B: Before installing front suspension mounting rear bracket assembly

: Vehicle front

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

Replacement part

z

Front side member assembly

z

Side member closing plate assembly

z

Front suspension mounting rear-
bracket assembly

JSKIA4229ZZ

BRM-418

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

View E: Before installing front suspension mounting rear bracket assembly

Front Side Member (Partial Replacement)

INFOID:0000000010313752

Work after side radiator core support is removed.

: Vehicle front

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

JSKIA4230ZZ

REPLACEMENT OPERATIONS

BRM-419

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

POINT

The front side member on the left can also be replaced partially by cutting at the position shown in the figure.

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement part

z

Front side member assembly (RH)

z

Side member closing plate assembly 
(RH)

JSKIA4007GB

BRM-420

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

Front Pillar

INFOID:0000000010475513

Work after hoodledge reinforcement assembly is removed.

Side member closing plate assembly 
cutting position (LH)

Front side member assembly cutting 
position (LH)

Unit: mm (in)

: Vehicle front

Replacement part

z

Front side member assembly (LH)

z

Side member closing plate assembly 
(LH)

JSKIA4008GB

REPLACEMENT OPERATIONS

BRM-421

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-166, 

"Welding of Ultra High Strength Steel"

Replacement part

z

Outer front side body

z

Lower front pillar hinge brace

z

Front fender bracket

z

Upper inner front pillar assembly

z

Side dash assembly

Lower front pillar hinge brace

JSKIA4231GB

BRM-422

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

View C: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

JSKIA4232GB

REPLACEMENT OPERATIONS

BRM-423

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View H and J: Before installing lower front pillar hinge brace, outer front side body, and front fender bracket
View N: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-166, 

"Welding of Ultra High Strength Steel"

JSKIA4233GB

BRM-424

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

Center Pillar

INFOID:0000000010313754

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4012GB

REPLACEMENT OPERATIONS

BRM-425

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Replacement part

z

Outer front side body

z

Center pillar hinge brace assembly

z

Inner center pillar assembly

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4013GB

BRM-426

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

View C and D: Before installing outer front side body

Outer Sill (Partial Replacement)

INFOID:0000000010313755

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4014GB

REPLACEMENT OPERATIONS

BRM-427

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Outer Sill

INFOID:0000000010313756

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4015GB

BRM-428

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

Body sealing

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4016GB

REPLACEMENT OPERATIONS

BRM-429

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Rear Fender

INFOID:0000000010313759

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

Replacement part

z

Rear fender assembly

z

Rear fender extension complete

z

Striker retainer assembly

JSKIA4020GB

BRM-430

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

Body sealing

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA4021GB

REPLACEMENT OPERATIONS

BRM-431

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View J: Before installing rear fender assembly
View G: Right side rear fender

Adhesive

Unit: mm (in)

: Vehicle front

JSKIA4022GB

BRM-432

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (RHD)]

REPLACEMENT OPERATIONS

Rear Panel

INFOID:0000000010313765

Rear Floor Rear

INFOID:0000000010313766

Work after rear panel is removed.

Unit: mm (in)

: Vehicle front

: Welding method and the number of welding points apply to both side of the vehicle.

Replacement part

z

Upper rear panel assembly

JSKIA4029GB

 

 

 

 

 

 

 

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