Qashqai J11. Body repair - part 12

 

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Qashqai J11. Body repair - part 12

 

 

REPLACEMENT OPERATIONS

BRM-177

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-166, 

"Welding of Ultra High Strength Steel"

Replacement part

z

Outer front side body

z

Lower front pillar hinge brace

z

Front fender bracket

z

Upper inner front pillar assembly

z

Side dash assembly

Lower front pillar hinge brace

JSKIA4231GB

BRM-178

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

View C: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

JSKIA4232GB

REPLACEMENT OPERATIONS

BRM-179

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View H and J: Before installing lower front pillar hinge brace, outer front side body, and front fender bracket
View N: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-166, 

"Welding of Ultra High Strength Steel"

JSKIA4233GB

BRM-180

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

Center Pillar

INFOID:0000000010313671

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4012GB

REPLACEMENT OPERATIONS

BRM-181

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Replacement part

z

Outer front side body

z

Center pillar hinge brace assembly

z

Inner center pillar assembly

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4013GB

BRM-182

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

View C and D: Before installing outer front side body

Outer Sill (Partial Replacement)

INFOID:0000000010313672

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4014GB

REPLACEMENT OPERATIONS

BRM-183

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Outer Sill

INFOID:0000000010313673

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4015GB

BRM-184

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

Outer Sill Reinforcement

INFOID:0000000010313674

Work after outer sill is removed.

Body sealing

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4016GB

REPLACEMENT OPERATIONS

BRM-185

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Urethane foam

: Vehicle front

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill reinforcement assembly

JSKIA4017ZZ

BRM-186

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

Inner Sill

INFOID:0000000010313675

Work after outer sill and outer sill reinforcement are removed.
Cut the lower front pillar hinge brace (reusable) for easier installation.

Lower front pillar hinge brace (reus-
able)

Unit: mm (in)

: Vehicle front

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

Replacement part

z

Inner sill assembly

JSKIA4018GB

REPLACEMENT OPERATIONS

BRM-187

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View G: Before installing lower front pillar hinge brace (reusable)

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

98 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4019GB

BRM-188

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

Rear Fender

INFOID:0000000010313676

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

Replacement part

z

Rear fender assembly

z

Rear fender extension complete

z

Striker retainer assembly

JSKIA4020GB

REPLACEMENT OPERATIONS

BRM-189

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA4021GB

BRM-190

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

View J: Before installing rear fender assembly
View G: Right side rear fender

Adhesive

Unit: mm (in)

: Vehicle front

JSKIA4022GB

REPLACEMENT OPERATIONS

BRM-191

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Rear Fender Extension

INFOID:0000000010313677

Outer Rear Wheelhouse (2WD)

INFOID:0000000010475426

Work after rear fender is removed.
Remove the inner rear wheelhouse reinforcement (reusable) for easier installation.

Body sealing

Unit: mm (in)

Replacement part

z

Rear fender assembly

JSKIA4023GB

BRM-192

< REMOVAL AND INSTALLATION >

[FOR EUROPE (RHD)]

REPLACEMENT OPERATIONS

Outer Rear Wheelhouse (4WD)

INFOID:0000000010313678

Work after rear fender is removed.

Inner rear wheelhouse reinforcement 
(reusable)

: Vehicle front

Replacement part

z

Outer rear wheelhouse assembly

JSKIA4255ZZ

 

 

 

 

 

 

 

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