Index Manuals Juke F15 (2012 year) - Service and Repair Manual

Content .. 279 280 281 282 ..

Juke F15 (2012 year). Service Repair Manual - part 281

MA-52

< PERIODIC MAINTENANCE >

CHASSIS MAINTENANCE

REAR DIFFERENTIAL GEAR OIL : Inspection

INFOID:0000000006603462

OIL LEAKAGE

Check rear final drive surrounding area (oil seal, drain plug, filler plug, and carrier case, etc.) for oil leakage.

OIL LEVEL

Remove filler plug (1) and check oil level from filler plug mount-
ing hole as shown in the figure.

CAUTION:

Never start engine while checking oil level.

Set a new gasket on filler plug and install it on final drive assem-
bly. Refer to

DLN-151, "Exploded View"

CAUTION:

Never reuse gasket.

REAR DIFFERENTIAL GEAR OIL : Draining

INFOID:0000000006603463

Stop engine.

Remove drain plug (1) and drain gear oil.

Set a new gasket on drain plug and install it to final drive assem-
bly and tighten to the specified torque. Refer to

DLN-151,

"Exploded View"

CAUTION:

Never reuse gasket.

REAR DIFFERENTIAL GEAR OIL : Refilling

INFOID:0000000006603464

Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.

After refilling oil, check oil level. Set a new gasket to filler plug,
then install it to final drive assembly. Refer to

DLN-151,

"Exploded View"

CAUTION:

Never reuse gasket.

WHEELS (BONDING WEIGHT TYPE)

WHEELS (BONDING WEIGHT TYPE) : Adjustment

INFOID:0000000006603465

BALANCING WHEELS (ALUMINUM WHEEL)

Preparation Before Adjustment

Using releasing agent, remove double-faced adhesive tape from the road wheel.

CAUTION:

• Be careful not to scratch the road wheel during removal.

JSDIA2113ZZ

JSDIA2114ZZ

Oil grade and viscosity

: Refer to

MA-13, "Fluids

and Lubricants"

Oil capacity

: Refer to

DLN-167, "Gen-

eral Specification"

JSDIA2113ZZ

CHASSIS MAINTENANCE

MA-53

< PERIODIC MAINTENANCE >

• After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road

wheel.

Wheel Balance Adjustment

• The details of the adjustment procedure are different for each model of wheel balancer. Therefore, refer to

each instruction manual.

• If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,

select and adjust a drive-in weight mode suitable for aluminum wheels.

Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.

When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer
unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install to the designated outer position of, or at the
designated angle in relation to the road wheel.

CAUTION:

• Never install the inner balance weight before installing the outer balance weight.
• Before installing the balance weight, always to clean the mating surface of the road wheel.

Indicated unbalance value

5/3 = balance weight to be installed

Calculation example:
23 g (0.81 oz)

5/3 = 38.33 g (1.35 oz)

⇒

40 g (1.41 oz) bal-

ance weight (closer to calculated balance weight value)
NOTE:
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4

⇒

35 g (1.23 oz)

37.5

⇒

40 g (1.41 oz)

Installed balance weight in the position.
• When installing balance weight (1) to road wheels, set it into

the grooved area (A) on the inner wall of the road wheel as
shown in the figure so that the balance weight center (B) is
aligned with the tire balance machine indication position
(angle) (C).

CAUTION:

• Always use genuine NISSAN balance weights.
• Balance weights are non-reusable; always replace with

new ones.

• Never install three or more sheets of balance weight.

SMA054D

JPEIC0040ZZ

MA-54

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CHASSIS MAINTENANCE

If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other as shown in
the figure.

CAUTION:

Never install one balance weight sheet on top of another.

Start the tire balance machine again.

Install drive-in balance weight on inner side of road wheel in the
tire balance machine indication position (angle).

CAUTION:

Never install three or more balance weight.

Start the tire balance machine. Check that the inner and outer
residual unbalance value is within the allowable unbalance
value.

CAUTION:

If either residual unbalance value exceeds limit, repeat installation procedures.

BALANCING WHEELS (STEEL WHEEL)

Preparation Before Adjustment

Remove balance weight from the road wheel.

Wheel Balance Adjustment

• The details of the adjustment procedure are different for each model of wheel balancer. Therefore, refer to

each instruction manual.

• If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,

select and adjust a drive-in weight mode suitable for steel wheels.

Set road wheel to wheel balancer, and then start wheel balancer.

Install balance weight to road wheel according to the unbalance and position (angle) displayed on wheel
balancer.

CAUTION:

• Always use genuine NISSAN balance weights.
• Balance weights are non-reusable; always replace with new ones.
• Always use a plastic hammer when attaching the weight.
• Never install three or more balance weights on one side.

Start the tire balance machine. Check that the inner and outer residual unbalance value is within the
allowable unbalance value.

CAUTION:

If either residual unbalance value exceeds limit, repeat installation procedures.

BRAKE FLUID LEVEL AND LEAKS

Allowable unbalance value

Dynamic (At flange)

: Refer to

WT-9, "Road Wheel"

Static (At flange)

: Refer to

WT-9, "Road Wheel"

PEIA0033E

Allowable unbalance value

Dynamic (At flange)

: Refer to

WT-9, "Road Wheel"

Static (At flange)

: Refer to

WT-9, "Road Wheel"

CHASSIS MAINTENANCE

MA-55

< PERIODIC MAINTENANCE >

BRAKE FLUID LEVEL AND LEAKS : Inspection

INFOID:0000000006419628

• If fluid level is extremely low, check brake system for leaks.

BRAKE LINES AND CABLES

BRAKE LINES AND CABLES : Inspection

INFOID:0000000006419629

• Check brake fluid lines and parking brake cables for improper

attachment, leaks, chafing, abrasions, deterioration, etc.

BRAKE FLUID

BRAKE FLUID : Changing

INFOID:0000000006419630

Drain brake fluid from each bleed valve.

Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to

BR-13, "Bleeding Brake System"

(LHD models),

BR-81,

"Bleeding Brake System"

(RHD models).

• Refill with recommended brake fluid.

Refer to

MA-13, "Fluids and Lubricants"

• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas.

DISC BRAKE

DISC BRAKE : Inspection

INFOID:0000000006419631

DISC ROTOR

Check condition, wear, and damage.

CALIPER

• Check for leakage.

SBR451D

SBR389C

SBR419C

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CHASSIS MAINTENANCE

BRAKE PAD

• Check for wear or damage.

DISC BRAKE : Front Disc Brake

INFOID:0000000006419709

MR16DDT

Unit: mm (in)

HR16DE, K9K

Unit: mm (in)

DISC BRAKE : Rear Disc Brake

INFOID:0000000006419710

Unit: mm (in)

STEERING GEAR AND LINKAGE

SMA922A

BRA0010D

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

24.0 (0.945)

Thickness variation (measured at 8 positions)

0.008 (0.0003)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

22.0 (0.866)

Thickness variation (measured at 8 positions)

0.008 (0.0003)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

8.0 (0.315)

Thickness variation (measured at 8 positions)

0.016 (0.0006)

Runout (with it attached to the vehicle)

0.1 (0.004)

CHASSIS MAINTENANCE

MA-57

< PERIODIC MAINTENANCE >

STEERING GEAR AND LINKAGE : Inspection

INFOID:0000000006419634

STEERING GEAR

• Check gear housing and boots for looseness, damage and grease

leakage.

• Check connection with steering column for looseness.

STEERING LINKAGE

Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.

AXLE AND SUSPENSION PARTS

AXLE AND SUSPENSION PARTS : Inspection

INFOID:0000000006419636

Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
• Shake each wheel to check for excessive play.
• Check wheel bearings for smooth operation.
• Check axle and suspension nuts and bolts for looseness.
• Check strut (shock absorber) for oil leakage or other damage.
• Check suspension ball joint for grease leakage and ball joint dust

cover for cracks or other damage.

DRIVE SHAFT

DRIVE SHAFT : Inspection

INFOID:0000000006419637

Check boot and drive shaft for cracks, wear, damage and grease
leakage.

JPPIA0013GB

SMA525A

SFA392B

SFA108A

MA-58

< PERIODIC MAINTENANCE >

BODY MAINTENANCE

BODY MAINTENANCE

LOCKS, HINGES AND HOOD LATCH

LOCKS, HINGES AND HOOD LATCH : Lubricating

INFOID:0000000006419638

SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS

SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection

INFOID:0000000006419639

For front seat belt illustration. Refer to

SB-4, "Exploded View"

For rear seat belt illustration. Refer to

SB-10, "Exploded View"

CAUTION:

• After any collision, inspect all seat belt assemblies, including retractors and other attached hard-

wares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in use
during a collision, unless not damaged and properly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improperly
operating.
Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal colli-
sion where the driver and passenger air bags are deployed.

• If any component of seat belt assembly is questionable, do not repair.

Replace as seat belt assembly.

• If webbing is cut, frayed, or damaged, replace belt assembly.
• Never oil tongue and buckle.
• Use a genuine NISSAN seat belt assembly.
For details, refer to

SB-7, "SEAT BELT RETRACTOR : Inspection"

SB-13, "SEAT BELT RETRACTOR :

Inspection"

in SB section.

• Check anchors for loose mounting
• Check belts for damage
• Check retractor for smooth operation
• Check function of buckles and tongues when buckled and released

BODY CORROSION

BODY CORROSION : Checking Body Corrosion

INFOID:0000000006419640

Visually check body panels for collision damage (scratches, chipping, rubbing, etc.) or damage to the anti-cor-
rosion materials. In particular, check the following locations.

HEMMED PANELS

Hood front end, door lower end, trunk lid rear end, etc.

PART

TYPE 1

TYPE 2

TYPE 3

TYPE 4

HOOD