Juke F15 (2012 year). Service Repair Manual - part 160

 

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Juke F15 (2012 year). Service Repair Manual - part 160

 

 

ASCD MAIN SWITCH

EC-769

< DTC/CIRCUIT DIAGNOSIS >

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• Combination switch (spiral cable)
• Harness for open and short between combination switch and fuse

>> Repair open circuit, short to ground or short to power in harness or connectors.

4.

CHECK ASCD MAIN SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT

1.

Disconnect ECM harness connector.

2.

Check the continuity between ECM harness connector and combination switch harness connector.

3.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 6.

NO

>> GO TO 5.

5.

DETECT MALFUNCTIONING PART

Check the following.
• Harness connectors E105, M77
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch

>> Repair open circuit, short to ground or short to power in harness or connectors.

6.

CHECK ASCD STEERING SWITCH

Refer to 

EC-769, "Component Inspection (ASCD STEERING SWITCH)"

.

Is the inspection result normal?

YES

>> GO TO 7.

NO

>> Replace ASCD steering switch.

7.

CHECK INTERMITTENT INCIDENT

1.

Refer to 

GI-42, "Intermittent Incident"

.

Is the inspection result normal?

YES

>> Replace IPDM E/R.

NO

>> Repair open circuit, short to ground or short to power in harness or connectors.

Component Inspection (ASCD STEERING SWITCH)

INFOID:0000000006496426

1.

CHECK ASCD STEERING SWITCH-I

1.

Turn ignition switch OFF.

2.

Disconnect combination switch (spiral cable) harness connector.

3.

Check the continuity between combination switch harness connector terminals under the following condi-
tion.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Replace ASCD steering switch.

ECM

Combination switch

Continuity

Connector

Terminal

Connector

Terminal

E16

96

M303

37

Existed

Combination switch

Condition

Continuity

Connector

Terminals

M303

35 and 36

Speed limiter MAIN switch

Pressed

Existed

Released

Not existed

35 and 37

ASCD MAIN switch

Pressed

Existed

Released

Not existed

EC-770

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

ASCD MAIN SWITCH

2.

CHECK ASCD STEERING SWITCH-II

Check resistance between combination switch (spiral cable) harness connector terminals under the following
conditions.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace ASCD steering switch.

Combination switch

Condition

Resistance (

)

Connector

Terminals

M302

13 and 16

CANCEL switch: Pressed

Approx. 250

SET/COAST switch: Pressed

Approx. 660

RESUME/ACCELERATE switch: Pressed

Approx. 1,500

All ASCD steering switches: Released

Approx. 4,000

CLUTCH PEDAL POSITION SWITCH

EC-771

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

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CLUTCH PEDAL POSITION SWITCH

Component Function Check

INFOID:0000000006496427

1.

CHECK CLUTCH PEDAL POSITION SWITCH FUNCTION

 With CONSULT-III

1.

Turn ignition switch ON.

2.

Select “ENGINE” using CONSULT-III.

3.

Select “CLUTCH P/P SW” in “DATA MONITOR” mode.

4.

Check “CLUTCH P/P SW” indication under the following conditions.

 Without CONSULT-III

1.

Turn ignition switch ON.

2.

Check the voltage between ECM harness connector and ground.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Go to 

EC-771, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496428

1.

CHECK CLUTCH PEDAL POSITION SWITCH GROUND CIRCUIT FOR OPEN AND SHORT

1.

Turn ignition switch OFF.

2.

Disconnect clutch pedal position switch harness connector.

3.

Check the continuity between clutch pedal position switch harness connector and ground.

With intelligent key

Without intelligent key

4.

Also check harness for short to power.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Repair open circuit or short to power in harness or connectors.

2.

CHECK CLUTCH PEDAL POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT

1.

Disconnect ECM harness connector.

2.

Check the continuity between clutch pedal position switch harness connector and ECM harness connec-
tor.

Monitor item

Condition

Indication

CLUTCH P/P SW

Clutch pedal

Fully released

OFF

Fully depressed

ON

ECM

Condition

Voltage

+

Connector

Terminal

Connector

Terminal

E16

92

(Clutch pedal position switch signal)

E16

108

Clutch pedal

Fully released

Approx. 0V

Fully depressed

Battery voltage

Clutch pedal position switch

Ground

Continuity

Connector

Terminal

E62 (LHD models)

M207 (RHD models)

4

Ground

Existed

Clutch pedal position switch

Ground

Continuity

Connector

Terminal

E61 (LHD models)

M206 (RHD models)

2

Ground

Existed

EC-772

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

CLUTCH PEDAL POSITION SWITCH

With intelligent key

Without intelligent key

3.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 3.

NO

>> Repair open circuit or short to ground or short to power in harness or connectors.

3.

CHECK CLUTCH PEDAL POSITION SWITCH

Refer to 

EC-772, "Component Inspection"

.

Is the inspection result normal?

YES

>> GO TO 4.

NO

>> Replace clutch pedal position switch.

4.

CHECK INTERMITTENT INCIDENT

Refer to 

GI-42, "Intermittent Incident"

.

>> INSPECTION END

Component Inspection

INFOID:0000000006496429

1.

CHECK CLUTCH PEDAL POSITION SWITCH-I

1.

Turn ignition switch OFF.

2.

Disconnect clutch pedal position switch harness connector.

3.

Check the continuity between clutch pedal position switch terminals under the following conditions.

With intelligent key

Without intelligent key

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> GO TO 2.

2.

CHECK CLUTCH PEDAL POSITION SWITCH-II

1.

Adjust clutch pedal position switch installation. Refer to 

CL-7, "Inspection and Adjustment"

.

2.

Check the continuity between clutch pedal position switch terminals under the following conditions.

Clutch pedal position switch

ECM

Continuity

Connector

Terminal

Connector

Terminal

E62 (LHD models)

M207 (RHD models)

3

E16

92

Existed

Clutch pedal position switch

ECM

Continuity

Connector

Terminal

Connector

Terminal

E61 (LHD models)

M206 (RHD models)

1

E16

92

Existed

Clutch pedal position switch

Condition

Continuity

Connector

Terminals

E62 (LHD models)

M207 (RHD models)

3 and 4

Clutch 
pedal

Fully released

Existed

Fully depressed

Not existed

Clutch pedal position switch

Condition

Continuity

Connector

Terminals

E61 (LHD models)

M206 (RHD models)

1 and 2

Clutch 
pedal

Fully released

Existed

Fully depressed

Not existed

CLUTCH PEDAL POSITION SWITCH

EC-773

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

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With intelligent key

Without intelligent key

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace clutch pedal position switch.

Clutch pedal position switch

Condition

Continuity

Connector

Terminals

E62 (LHD models)

M207 (RHD models)

3 and 4

Clutch 
pedal

Fully released

Existed

Fully depressed

Not existed

Clutch pedal position switch

Condition

Continuity

Connector

Terminals

E61 (LHD models)

M206 (RHD models)

1 and 2

Clutch 
pedal

Fully released

Existed

Fully depressed

Not existed

EC-774

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

COOLING FAN

COOLING FAN

Component Function Check

INFOID:0000000006496430

1.

CHECK COOLING FAN FUNCTION

With CONSULT-III

1.

Turn ignition switch ON.

2.

Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.

3.

Touch “LOW” and “Hi” on the CONSULT-III screen.

4.

Check that cooling fan operates at each speed.

Without CONSULT-III

1.

Perform IPDM E/R auto active test and check cooling fan motor operation. Refer to 

PCS-12, "Diagnosis

Description"

 (WITH I-KEY) or 

PCS-43, "Diagnosis Description"

 (WITHOUT I-KEY).

2.

Check that cooling fan operates at each speed.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Refer to 

EC-774, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496431

1.

CHECK GROUND CONNECTION

1.

Turn ignition switch OFF.

2.

Check ground connection E21 and E38. Refer to Ground Inspection in 

GI-44, "Circuit Inspection"

.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Repair or replace ground connection.

2.

CHECK COOLING FAN MOTOR CIRCUIT

1.

Disconnect cooling fan motor harness connector.

2.

Check the continuity between IPDM E/R harness connector and cooling fan motor harness connector.

With A/C

Without A/C

3.

Check the continuity between cooling fan motor harness connector and ground.

With A/C

IPDM E/R

Cooling fan motor

Continuity

Connector

Terminal

Connector

Terminal

E10

5

E64

1

Existed

7

3

E11

10

E65

4

IPDM E/R

Cooling fan motor

Continuity

Connector

Terminal

Connector

Terminal

E10

5

E52

1

Existed

7

2

E11

10

3

Cooling fan motor

Ground

Continuity

Connector

Terminal

E65

2

Ground

Existed

COOLING FAN

EC-775

< DTC/CIRCUIT DIAGNOSIS >

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Without A/C

4.

Also check harness for short to ground and short to power.

YES or NO

YES

>> GO TO 4.

NO

>> GO TO 3.

3.

DETECT MALFUNCTIONING PART

Check the following.
• Harness for open or short between cooling fan motor and IPDM E/R
• Harness for open or short between cooling fan motor and ground

>> Repair open circuit or short to ground or short to power in harness or connectors.

4.

CHECK COOLING FAN MOTOR

Refer to 

EC-775, "Component Inspection"

.

YES or NO

YES

>> GO TO 5.

NO

>> Replace cooling fan motor.

5.

CHECK INTERMITTENT INCIDENT

Perfor

GI-42, "Intermittent Incident"

.

YES or NO

YES

>> Replace IPDM E/R. Refer to 

PCS-34, "Exploded View"

 (WITH I-KEY) or 

PCS-63, "Exploded

View"

 (WITHOUT I-KEY).

NO 

>> Repair or replace harness or connector.

Component Inspection

INFOID:0000000006496432

1.

CHECK COOLING FAN MOTOR

1.

Turn ignition switch OFF.

2.

Disconnect cooling fan motor harness connector E62.

3.

Supply cooling fan motor terminals with battery voltage and check operation.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace cooling fan motor.

Cooling fan motor

Ground

Continuity

Connector

Terminal

E52

4

Ground

Existed

Speed

terminals

(+)

(

)

Cooling fan mo-
tor

Low 

1

4

2

3

High

1 and 2

3 and 4

EC-776

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

ELECTRICAL LOAD SIGNAL

ELECTRICAL LOAD SIGNAL

Description

INFOID:0000000006496433

The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to
ECM through the CAN communication line.

Component Function Check

INFOID:0000000006496434

1.

CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION

1.

Turn ignition switch ON.

2.

Select “DATA MONITOR” mode with CONSULT-III.

3.

Select “LOAD SIGNAL” and check indication under the following conditions.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Go to 

EC-776, "Diagnosis Procedure"

.

2.

CHECK LIGHTING SWITCH FUNCTION

Check “LOAD SIGNAL” indication under the following conditions.

Is the inspection result normal?

YES

>> GO TO 3.

NO

>> Go to 

EC-776, "Diagnosis Procedure"

.

3.

CHECK HEATER FAN CONTROL SWITCH FUNCTION

Select “HEATER FAN SW” and check indication under the following conditions.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Go to 

EC-776, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496435

1.

INSPECTION START

Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to 

EC-776, "Compo-

nent Function Check"

.

Which circuit is related to the incident?

Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.

2.

CHECK REAR WINDOW DEFOGGER SYSTEM

Perform trouble diagnosis of rear window defogger system. Refer to 

DEF-25, "Work Flow"

.

Monitor item

Condition

Indication

LOAD SIGNAL

Rear window defogger switch

ON

ON

OFF

OFF

Monitor item

Condition

Indication

LOAD SIGNAL

Lighting switch

ON at 2nd position

ON

OFF

OFF

Monitor item

Condition

Indication

HEATER FAN SW

Heater fan control switch

ON

ON

OFF

OFF

ELECTRICAL LOAD SIGNAL

EC-777

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

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>> INSPECTION END

3.

CHECK HEADLAMP SYSTEM

Perform trouble diagnosis of headlamp system. Refer to 

EXL-43, "Work Flow"

.

>> INSPECTION END

4.

CHECK AIR CONDITIONING SYSTEM

Perform trouble diagnosis of air conditioning system. Check type of air conditioning system 

HAC-10, "Informa-

tion"

 and refer to the follows.

• TYPE1: 

HAC-44, "Work Flow"

• TYPE2: 

HAC-135, "Work Flow"

• TYPE3: 

HAC-216, "Work Flow"

• TYPE4: 

HAC-271, "Work Flow"

• TYPE5: 

HAC-322, "Work Flow"

>> INSPECTION END

EC-778

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

FUEL INJECTOR

FUEL INJECTOR

Component Function Check

INFOID:0000000006496436

1.

INSPECTION START

Turn ignition switch to START.
Is any cylinder ignited?

YES

>> GO TO 2.

NO

>> Go to 

EC-778, "Diagnosis Procedure"

.

2.

CHECK FUEL INJECTOR FUNCTION

With CONSULT-III

1.

Start engine.

2.

Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.

3.

Make sure that each circuit produces a momentary engine speed drop.

Without CONSULT-III

1.

Let engine idle.

2.

Listen to each fuel injector operating sound.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Go to 

EC-778, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496437

1.

CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT

1.

Turn ignition switch OFF.

2.

Disconnect fuel injector harness connector.

3.

Turn ignition switch ON.

4.

Check the voltage between fuel injector harness connector and ground.

Is the inspection result normal?

YES

>> GO TO 3.

NO

>> GO TO 2.

2.

DETECT MALFUNCTIONING PART

Check the following.
• Harness connectors E8, F1

Clicking noise should be heard.

PBIB3332E

Fuel injector

Ground

Voltage

Cylinder

Connector

Front / Rear

Terminal

1

F37

Front

1

Ground

Battery voltage

F57

Rear

2

F38

Front

1

F58

Rear

3

F39

Front

1

F59

Rear

4

F40

Front

1

F60

Rear

FUEL INJECTOR

EC-779

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

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• IPDM E/R connector E15
• 15 A fuse (No. 62)
• Harness for open or short between fuel injector and fuse

>> Repair open circuit or short to ground or short to power in harness or connectors.

3.

CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT

1.

Turn ignition switch OFF.

2.

Disconnect ECM harness connector.

3.

Check the continuity between fuel injector harness connector and ECM harness connector.

4.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 4.

NO

>> Repair open circuit or short to ground or short to power in harness or connectors.

4.

CHECK FUEL INJECTOR

Refer to 

EC-779, "Component Inspection"

.

Is the inspection result normal?

YES

>> GO TO 5.

NO

>> Replace malfunctioning fuel injector.

5.

CHECK INTERMITTENT INCIDENT

Refer to 

GI-42, "Intermittent Incident"

.

Is the inspection result normal?

YES

>> Replace IPDM E/R.

NO

>> Repair or replace harness or connectors.

Component Inspection

INFOID:0000000006496438

1.

CHECK FUEL INJECTOR

1.

Turn ignition switch OFF.

2.

Disconnect fuel injector harness connector.

3.

Check resistance between fuel injector terminals as follows.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace malfunctioning fuel injector.

Fuel injector

ECM

Continuity

Cylinder

Connector

Front / Rear

Terminal

Connector

Terminal

1

F37

Front

2

F7

31

Existed

F57

Rear

12

2

F38

Front

2

30

F58

Rear

20

3

F39

Front

2

29

F59

Rear

16

4

F40

Front

2

25

F60

Rear

24

Terminals

Resistance

1 and 2

11.1 - 14.5 

 [at 10 - 60

°

C (50 - 140

°

F)]

EC-780

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

FUEL PUMP

FUEL PUMP

Component Function Check

INFOID:0000000006496439

1.

CHECK FUEL PUMP FUNCTION

1.

Turn ignition switch ON.

2.

Pinch fuel feed hose with two fingers.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>>

EC-780, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496440

1.

CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I

1.

Turn ignition switch OFF.

2.

Disconnect ECM harness connector.

3.

Turn ignition switch ON.

4.

Check the voltage between ECM harness connector and ground.

Is the inspection result normal?

YES

>> GO TO 4.

NO

>> GO TO 2.

2.

CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II

1.

Turn ignition switch OFF.

2.

Disconnect IPDM E/R harness connector.

3.

Check the continuity between IPDM E/R harness connector and ECM harness connector.

4.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 10.

NO

>> GO TO 3.

3.

DETECT MALFUNCTIONING PART

Check the following.
• Harness or connectors E8, F1
• IPDM E/R connector E13
• Harness for open or short to ground and short power

>> Repair open circuit or short to ground or short to power in harness or connectors.

Fuel pressure pulsation should be felt on the fuel feed 
hose for 1 second after ignition switch is turned ON.

PBIA9958J

ECM

Voltage

Connector

Terminal

+

F7

23

108

Battery voltage

ECM

IPDM E/R

Continuity

Connector

Terminal

Connector

Terminal

F7

23

E13

31

Existed

FUEL PUMP

EC-781

< DTC/CIRCUIT DIAGNOSIS >

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4.

CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III

1.

Turn ignition switch OFF.

2.

Reconnect all harness connectors disconnected.

3.

Disconnect “fuel level sensor unit and fuel pump” harness connector.

4.

Turn ignition switch ON.

5.

Check voltage between “fuel level sensor unit and fuel pump” harness connector and ground. 

Is the inspection result normal?

YES

>> GO TO 8.

NO

>> GO TO 5.

5.

CHECK 15 A FUSE

1.

Turn ignition switch OFF.

2.

Disconnect 15 A fuse (No. 60) from IPDM E/R.

3.

Check 15 A fuse.

Is the inspection result normal?

YES

>> GO TO 6.

NO

>> Replace fuse.

6.

CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV

1.

Disconnect IPDM E/R harness connector.

2.

Check the continuity between IPDM E/R harness connector and “fuel level sensor unit and fuel pump”
harness connector.

3.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 10.

NO

>> GO TO 7.

7.

DETECT MALFUNCTIONING PART

Check the following.
• Harness connectors E105, M77
• Harness connectors B1, M18
• Harness for open or short between IPDM E/R and “fuel level sensor unit and fuel pump” 

>> Repair open circuit or short to ground or short to power in harness or connectors.

8.

CHECK FUEL PUMP GROUND CIRCUIT

1.

Check the continuity between “fuel level sensor unit and fuel pump” and ground. 

2.

Also check harness for short to power. 

Fuel level sensor unit 

and fuel pump

Ground

Voltage

Connector

Terminal

B40

4

Ground

Battery voltage should for exist 1 second af-
ter ignition switch is turn ON.

IPDM E/R

Fuel level sensor unit and 

fuel pump

Continuity

Connector

Terminal

Connector

Terminal

E15

55

B40

4

Existed

Fuel level sensor unit 

and fuel pump

Ground

Continuity

Connector

Terminal

B40

2

Ground

Existed

EC-782

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

FUEL PUMP

Is the inspection result normal?

YES

>> GO TO 9.

NO

>> Repair open circuit or short to power in harness or connectors.

9.

CHECK FUEL PUMP

Refer to 

EC-782, "Component Inspection"

.

Is the inspection result normal?

YES

>> GO TO 10.

NO

>> Replace “fuel level sensor unit and fuel pump”.

10.

CHECK INTERMITTENT INCIDENT

Refer to 

GI-42, "Intermittent Incident"

.

Is the inspection result normal?

YES

>> Replace IPDM E/R.

NO

>> Repair or replace harness or connectors.

Component Inspection

INFOID:0000000006496441

1.

CHECK FUEL PUMP

1.

Turn ignition switch OFF.

2.

Disconnect “fuel level sensor unit and fuel pump” harness connector.

3.

Check resistance between “fuel level sensor unit and fuel pump” terminals as follows.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Replace “fuel level sensor unit and fuel pump”.

Terminals

Resistance [at 25

°

C (77

°

F)]

2 and 4

0.2 - 5.0 

IGNITION SIGNAL

EC-783

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

C

D

E

F

G

H

I

J

K

L

M

A

EC

N

P

O

IGNITION SIGNAL

Component Function Check

INFOID:0000000006496442

1.

INSPECTION START

Turn ignition switch OFF, and restart engine.
Does the engine start?

YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO

>> Go to 

EC-783, "Diagnosis Procedure"

.

2.

IGNITION SIGNAL FUNCTION

With CONSULT-III

1.

Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.

2.

Make sure that each circuit produces a momentary engine speed drop.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Go to 

EC-783, "Diagnosis Procedure"

.

3.

IGNITION SIGNAL FUNCTION

 Without CONSULT-III

1.

Let engine idle.

2.

Check the voltage signal between ECM harness connector and ground with an oscilloscope.

NOTE:
The pulse cycle changes depending on rpm at idle.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> Go to 

EC-783, "Diagnosis Procedure"

.

Diagnosis Procedure

INFOID:0000000006496443

1.

CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I

1.

Turn ignition switch OFF, wait at least 10 seconds and then turn ON.

2.

Check the voltage between ECM harness connector and ground.

Is the inspection result normal?

YES

>> GO TO 2.

NO

>> Go to 

EC-566, "Diagnosis Procedure"

.

ECM

Voltage signal

Connector

Terminal

+

F7

17

108

18

21

22

JMBIA0219GB

ECM

Voltage

Connector

Terminal

+

E16

105

108

Battery voltage

EC-784

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

IGNITION SIGNAL

2.

CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II

1.

Turn ignition switch OFF.

2.

Disconnect condenser harness connector.

3.

Turn ignition switch ON.

4.

Check the voltage between condenser harness connector and ground.

Is the inspection result normal?

YES

>> GO TO 5.

NO

>> GO TO 3.

3.

CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III

1.

Turn ignition switch OFF.

2.

Disconnect IPDM E/R harness connector E15.

3.

Check the continuity between IPDM E/R harness connector and condenser harness connector.

4.

Also check harness for short to ground and short to power.

Is the inspection result normal?

YES

>> GO TO 11.

NO

>> GO TO 4.

4.

DETECT MALFUNCTIONING PART

Check the following.
• Harness connectors E8, F1
• Harness for open or short between IPDM E/R and condenser

>> Repair open circuit or short to ground or short to power in harness or connectors.

5.

CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT

1.

Turn ignition switch OFF.

2.

Check the continuity between condenser harness connector and ground.

3.

Also check harness for short to power.

Is the inspection result normal?

YES

>> GO TO 6.

NO

>> Repair open circuit or short to ground or short to power in harness or connectors.

6.

CHECK CONDENSER

Refer to 

EC-787, "Component Inspection (Condenser)"

Is the inspection result normal?

YES

>> GO TO 7.

NO

>> Replace condenser.

7.

CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V

1.

Reconnect all harness connectors disconnected.

Condenser

Ground

Voltage

Connector

Terminal

F13

1

Ground

Battery voltage

IPDM E/R

Condenser

Continuity

Connector

Terminal

Connector

Terminal

E15

61

F13

1

Existed

Condenser

Ground

Continuity

Connector

Terminal

F13

2

Ground

Existed

 

 

 

 

 

 

 

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