Index Manuals Juke F15 (2012 year) - Service and Repair Manual

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Juke F15 (2012 year). Service Repair Manual - part 112

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SECTION

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CONTENTS

ENGINE CONTROL SYSTEM

MR16DDT

PRECAUTION ..............................................

PRECAUTIONS ..................................................

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

Precaution for Procedure without Cowl Top Cover

On Board Diagnostic (OBD) System of Engine
and CVT ..................................................................

General Precautions ...............................................

PREPARATION ...........................................

PREPARATION ..................................................

Special Service Tools ..............................................

Commercial Service Tools ......................................

SYSTEM DESCRIPTION .............................

COMPONENT PARTS .......................................

ENGINE CONTROL SYSTEM ...................................

ENGINE CONTROL SYSTEM :
Component Parts Location ....................................

ENGINE CONTROL SYSTEM : Component De-
scription ...................................................................

ECM ........................................................................

Accelerator Pedal Position Sensor ..........................

Electric Throttle Control Actuator ............................

Ignition Coil With Power Transistor .........................

Fuel Injector ............................................................

High Pressure Fuel Pump .......................................

Fuel Rail Pressure Sensor ......................................

Low Pressure Fuel Pump ........................................

Fuel Pump Control Module (FPCM) ........................

Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor 1) .........................................................

Turbocharger ...........................................................

Turbocharger Boost Sensor (With Intake Air Tem-
perature Sensor 2) ..................................................

Engine Coolant Temperature Sensor ......................

Crankshaft Position Sensor (POS) ..........................

Camshaft Position Sensor (PHASE) .......................

Intake Valve Timing Control Solenoid Valve ...........

Exhaust Valve Timing Control Position Sensor .......

Exhaust Valve Timing Control Solenoid Valve ........

Air Fuel Ratio (A/F) Sensor 1 ..................................

Heated Oxygen Sensor 2 ........................................

Atmospheric Pressure Sensor .................................

Knock Sensor ..........................................................

Engine Oil Pressure Sensor ....................................

Engine Oil Temperature Sensor ..............................

Cooling Fan .............................................................

EVAP Canister Purge Volume Control Solenoid
Valve ........................................................................

Battery Current Sensor (With Battery Tempera-
ture Sensor) .............................................................

Malfunction Indicator lamp (MIL) .............................

Oil Pressure Warning Lamp ....................................

Refrigerant Pressure Sensor ...................................

Stop Lamp Switch & Brake Pedal Position Switch ....

Clutch Pedal Position Switch ...................................

ASCD Steering Switch .............................................

Information Display ..................................................

STRUCTURE AND OPERATION .....................

Positive Crankcase Ventilation ................................

SYSTEM ............................................................

ENGINE CONTROL SYSTEM ...................................

ENGINE CONTROL SYSTEM : System Diagram ....

ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................

DIRECT INJECTION GASOLINE SYSTEM ..............

DIRECT INJECTION GASOLINE SYSTEM :
System Diagram .....................................................

DIRECT INJECTION GASOLINE SYSTEM : Sys-
tem Description ........................................................

FUEL PRESSURE CONTROL ...................................

EC-2

FUEL PRESSURE CONTROL : System Diagram

...

FUEL PRESSURE CONTROL : System Descrip-
tion ..........................................................................

ELECTRIC IGNITION SYSTEM ................................

ELECTRIC IGNITION SYSTEM :
System Diagram ....................................................

ELECTRIC IGNITION SYSTEM : System De-
scription ..................................................................

INTAKE VALVE TIMING CONTROL ........................

INTAKE VALVE TIMING CONTROL : System Di-
agram .....................................................................

INTAKE VALVE TIMING CONTROL : System De-
scription ..................................................................

EXHAUST VALVE TIMING CONTROL ....................

EXHAUST VALVE TIMING CONTROL : System
Diagram ..................................................................

EXHAUST VALVE TIMING CONTROL : System
Description ..............................................................

TURBOCHARGER BOOST CONTROL ...................

TURBOCHARGER BOOST CONTROL : System
Diagram ..................................................................

TURBOCHARGER BOOST CONTROL : System
Description ..............................................................

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE ..............................................

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE : System Diagram ..............

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE : System Description .........

AIR CONDITIONING CUT CONTROL ......................

AIR CONDITIONING CUT CONTROL : System
Diagram ..................................................................

AIR CONDITIONING CUT CONTROL : System
Description ..............................................................

COOLING FAN CONTROL .......................................

COOLING FAN CONTROL : System Diagram .......

COOLING FAN CONTROL : System Description ...

STARTER MOTOR DRIVE CONTROL .....................

STARTER MOTOR DRIVE CONTROL : System
Diagram ..................................................................

STARTER MOTOR DRIVE CONTROL : System
Description ..............................................................

EVAPORATIVE EMISSION SYSTEM .......................

EVAPORATIVE EMISSION SYSTEM : System
Diagram ..................................................................

EVAPORATIVE EMISSION SYSTEM : System
Description ..............................................................

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Diagram ............................................

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description ........................................

SPEED LIMITER .......................................................

SPEED LIMITER : System Diagram .......................

SPEED LIMITER : System Description ...................

NISSAN DYNAMIC CONTROL SYSTEM .................

NISSAN DYNAMIC CONTROL SYSTEM : Sys-
tem Diagram ...........................................................

NISSAN DYNAMIC CONTROL SYSTEM : Sys-
tem Description .......................................................

CAN COMMUNICATION ...........................................

CAN COMMUNICATION : System Description ......

OPERATION ......................................................

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : Switch Name and Function ............................

SPEED LIMITER .......................................................

SPEED LIMITER : Switch Name and Function .......

ON BOARD DIAGNOSTIC (OBD) SYSTEM .....

Diagnosis Description .............................................

GST (Generic Scan Tool) .......................................

DIAGNOSIS SYSTEM (ECM) ............................

DIAGNOSIS DESCRIPTION .....................................

DIAGNOSIS DESCRIPTION : 1st Trip Detection
Logic and Two Trip Detection Logic ........................

DIAGNOSIS DESCRIPTION : DTC and Freeze
Frame Data .............................................................

DIAGNOSIS DESCRIPTION : Counter System ......

DIAGNOSIS DESCRIPTION : Driving Pattern ........

DIAGNOSIS DESCRIPTION : System Readiness
Test (SRT) Code .....................................................

DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) ........................................................

On Board Diagnosis Function .................................

CONSULT-III Function ............................................

ECU DIAGNOSIS INFORMATION .............

ECM ...................................................................

Reference Value .....................................................

Fail Safe ...............................................................

DTC Inspection Priority Chart .............................

DTC Index ............................................................

Test Value and Test Limit ..................................

WIRING DIAGRAM ...................................

ENGINE CONTROL SYSTEM ..........................

Wiring Diagram .....................................................

BASIC INSPECTION .................................

DIAGNOSIS AND REPAIR WORKFLOW ........

Work Flow .............................................................

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Diagnostic Work Sheet ..........................................

BASIC INSPECTION ........................................

Work Procedure ....................................................

ADDITIONAL SERVICE WHEN REPLACING
ECM ..................................................................

Description ............................................................

Work Procedure ....................................................

ACCELERATOR PEDAL RELEASED POSI-
TION LEARNING ..............................................

Description ............................................................

Work Procedure ....................................................

THROTTLE VALVE CLOSED POSITION
LEARNING .......................................................

Description ............................................................

Work Procedure ....................................................

IDLE AIR VOLUME LEARNING ......................

Description ............................................................

Work Procedure ....................................................

G SENSOR CALIBRATION .............................

Description ............................................................

Work Procedure ....................................................

MIXTURE RATIO SELF-LEARNING VALUE
CLEAR ..............................................................

Description ............................................................

Work Procedure ....................................................

FUEL PRESSURE ............................................

Work Procedure ....................................................

HOW TO SET SRT CODE ................................

Description ............................................................

SRT Set Driving Pattern ........................................

Work Procedure ....................................................

DTC/CIRCUIT DIAGNOSIS .......................

TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ..............................................................

Description ............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

POWER SUPPLY AND GROUND CIRCUIT ....

Diagnosis Procedure .............................................

U0101 CAN COMM CIRCUIT ...........................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

U0122 VEHICLE DYNAMICS CONTROL
MODULE ..........................................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

U1001 CAN COMM CIRCUIT .........................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0011 IVT CONTROL .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0014 EVT CONTROL ....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0031, P0032 A/F SENSOR 1 HEATER ........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0037, P0038 HO2S2 HEATER .....................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0045, P0047, P0048 TC BOOST CONTROL
SOLENOID VALVE .........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0075 IVT CONTROL SOLENOID VALVE ....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0078 EVT CONTROL SOLENOID VALVE ...

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0087, P0088, P0090 FRP CONTROL SYS-
TEM .................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0097, P0098 IAT SENSOR 2 ........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0102, P0103 MAF SENSOR .........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0107, P0108 ATMOSPHERIC PRESSURE
SENSOR ..........................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

EC-4

Component Inspection ...........................................

P0112, P0113 IAT SENSOR ............................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0117, P0118 ECT SENSOR ..........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0122, P0123 TP SENSOR .............................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0130 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P0131 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0132 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0133 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0137 HO2S2 ..................................................

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0138 HO2S2 ..................................................

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0139 HO2S2 ..................................................

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0171 FUEL INJECTION SYSTEM FUNC-
TION .................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0172 FUEL INJECTION SYSTEM FUNC-
TION .................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0190 FRP SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0197, P0198 EOT SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0201, P0202, P0203, P0204 FUEL INJEC-
TOR ...................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0222, P0223 TP SENSOR ..............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0234 TC SYSTEM ..........................................

DTC Logic .............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

P0237, P0238 TC BOOST SENSOR ................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0300, P0301, P0302, P0303, P0304 MIS-
FIRE ..................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0327, P0328 KS .............................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0335 CKP SENSOR (POS) ............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0340 CMP SENSOR (PHASE) .......................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0420 THREE WAY CATALYST FUNCTION ..

DTC Logic .............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

P0444 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE ........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

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P0500 VSS .......................................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0501, P2159 VEHICLE SPEED SENSOR .....

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0506 ISC SYSTEM .........................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0507 ISC SYSTEM .........................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0520 EOP SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0524 ENGINE OIL PRESSURE .....................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0603 ECM POWER SUPPLY .........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0605 ECM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0607 ECM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0611 ECM PROTECTION ..............................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P062B ECM ......................................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0643 SENSOR POWER SUPPLY .................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0850 PNP SWITCH ........................................

Description ............................................................

DTC Logic .............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P1078 EVT CONTROL POSITION SENSOR .

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1197 OUT OF GAS .......................................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1212 TCS COMMUNICATION LINE .............

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1217 ENGINE OVER TEMPERATURE ........

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P1220 FUEL PUMP CONTROL MODULE
(FPCM) ............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection (FPCM) .............................

P1225 TP SENSOR .........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1226 TP SENSOR .........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1550 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1551, P1552 BATTERY CURRENT SEN-
SOR .................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1553 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1554 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1556, P1557 BATTERY TEMPERATURE
SENSOR ..........................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

EC-6

P1564 ASCD STEERING SWITCH .................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1572 ASCD BRAKE SWITCH .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection (Brake Pedal Position
Switch) ...................................................................

Component Inspection (Stop Lamp Switch) ..........

P1574 ASCD VEHICLE SPEED SENSOR ......

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P158A ECM .....................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P159A, P159C, P159D G SENSOR ................

FOR M/T MODELS ...................................................

FOR M/T MODELS : DTC Logic ............................

FOR M/T MODELS : Diagnosis Procedure ...........

FOR M/T MODELS : Component Inspection .........

EXCEPT FOR M/T MODELS ...................................

EXCEPT FOR M/T MODELS : Description ...........

EXCEPT FOR M/T MODELS : DTC Logic ............

EXCEPT FOR M/T MODELS : Diagnosis Proce-
dure .......................................................................

P159B G SENSOR ..........................................

FOR M/T MODELS ...................................................

FOR M/T MODELS : DTC Logic ............................

FOR M/T MODELS : Diagnosis Procedure ...........

FOR M/T MODELS : Component Inspection .........

EXCEPT FOR M/T MODELS ...................................

EXCEPT FOR M/T MODELS : Description ...........

EXCEPT FOR M/T MODELS : DTC Logic ............

EXCEPT FOR M/T MODELS : Diagnosis Proce-
dure .......................................................................

P1650 STARTER MOTOR RELAY 2 ..............

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1651 STARTER MOTOR RELAY .................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1652 STARTER MOTOR SYSTEM COMM ..

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1805 BRAKE SWITCH ...................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection (Stop Lamp Switch) ..........

P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2101 ELECTRIC THROTTLE CONTROL
FUNCTION ........................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2118 THROTTLE CONTROL MOTOR ..........

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR ......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P2122, P2123 APP SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2127, P2128 APP SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2135 TP SENSOR ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2138 APP SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P2162 VEHICLE SPEED SENSOR ..................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

FUEL INJECTOR ..............................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection (Fuel Injector) ...................

Component Inspection (Fuel Injector Relay) .........

LOW PRESSURE FUEL PUMP .......................

M/T MODELS ..........................................................

M/T MODELS : Component Function Check ........

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M/T MODELS : Diagnosis Procedure ...................

M/T MODELS : Component Inspection (Low Pres-
sure Fuel Pump) ....................................................

M/T MODELS : Component Inspection (FPCM) ...

EXCEPT FOR M/T MODELS ...................................

EXCEPT FOR M/T MODELS : Component Func-
tion Check .............................................................

EXCEPT FOR M/T MODELS : Diagnosis Proce-
dure .......................................................................

EXCEPT FOR M/T MODELS : Component In-
spection (Low Pressure Fuel Pump) .....................

HIGH PRESSURE FUEL PUMP ......................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

Component Inspection (High Pressure Fuel Pump
Relay) ....................................................................

IGNITION SIGNAL ...........................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection (Ignition Coil with Power
Transistor) .............................................................

Component Inspection (Condenser) .....................

ELECTRICAL LOAD SIGNAL .........................

Description ............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

COOLING FAN .................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection (Cooling Fan Motor) .........

Component Inspection (Cooling Fan Relay) .........

REFRIGERANT PRESSURE SENSOR ...........

Component Function Check ..................................

Diagnosis Procedure .............................................

BRAKE PEDAL POSITION SWITCH ...............

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection (Brake Pedal Position
Switch) ..................................................................

CLUTCH PEDAL POSITION SWITCH .............

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

ASCD MAIN SWITCH ......................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

SPEED LIMITER MAIN SWITCH .....................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

INFORMATION DISPLAY (ASCD) .................

Component Function Check ..................................

Diagnosis Procedure .............................................

INFORMATION DISPLAY (SPEED LIMITER) .

Component Function Check ..................................

Diagnosis Procedure .............................................

MALFUNCTION INDICATOR LAMP ..............

Component Function Check ..................................

Diagnosis Procedure .............................................

SYMPTOM DIAGNOSIS ............................

ENGINE CONTROL SYSTEM ........................

Symptom Table .....................................................

NORMAL OPERATING CONDITION .............

Description .............................................................

PERIODIC MAINTENANCE ......................

IDLE SPEED ...................................................

Description .............................................................

Special Repair Requirement ..................................

IGNITION TIMING ...........................................

Description .............................................................

Special Repair Requirement ..................................

EVAPORATIVE EMISSION SYSTEM .............

Inspection ..............................................................

POSITIVE CRANKCASE VENTILATION .......

Inspection ..............................................................

REMOVAL AND INSTALLATION .............

ECM .................................................................

Removal and Installation .......................................

FUEL PUMP CONTROL MODULE (FPCM) ...

Removal and Installation .......................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................

Idle Speed .............................................................

Ignition Timing .......................................................

Calculated Load Value ..........................................

Mass Air Flow Sensor ............................................

HR16DE

PRECAUTION ............................................

PRECAUTIONS ...............................................

EC-8

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

Precaution for Procedure without Cowl Top Cover ..

On Board Diagnostic (OBD) System of Engine
and CVT ................................................................

General Precautions ..............................................

PREPARATION ..........................................

PREPARATION ...............................................

Special Service Tools ............................................

Commercial Service Tools .....................................

SYSTEM DESCRIPTION ...........................

COMPONENT PARTS .....................................

ENGINE CONTROL SYSTEM .................................

ENGINE CONTROL SYSTEM :
Component Parts Location ..................................

ENGINE CONTROL SYSTEM : Component De-
scription .................................................................

Accelerator Pedal Position Sensor ........................

Air Fuel Ratio Sensor 1 .........................................

Air Fuel Ratio Sensor 1 Heater ..............................

ASCD Steering Switch ...........................................

Battery Current Sensor (With Battery Tempera-
ture Sensor) ...........................................................

Camshaft Position Sensor .....................................

Clutch Pedal Position Switch .................................

Cooling Fan ...........................................................

Crankshaft Position Sensor ...................................

ECM .......................................................................

Electric Throttle Control Actuator ...........................

Engine Coolant Temperature Sensor ....................

Engine Oil Pressure Sensor ..................................

Engine Oil Temperature Sensor ............................

EVAP Canister Purge Volume Control Solenoid
Valve ......................................................................

Exhaust Valve Timing Control Solenoid Valve ......

Fuel Injector ...........................................................

Fuel Pump .............................................................

Fuel Pump Control Module (FPCM) ......................

Heated Oxygen Sensor 2 ......................................

Heated Oxygen Sensor 2 Heater ..........................

Ignition Coil With Power Transistor .......................

Intake Air Temperature Sensor .............................

Intake Valve Timing Control Solenoid Valve .........

Knock Sensor ........................................................

Malfunction Indicator .............................................

Mass Air Flow Sensor ............................................

Oil Pressure Warning Lamp ..................................

Refrigerant Pressure Sensor .................................

Stop Lamp Switch & Brake Pesal Position Switch ..

Throttle Control Motor ............................................

Throttle Control Motor Relay .................................

Throttle Position Sensor ........................................

STRUCTURE AND OPERATION ....................

Positive Crankcase Ventilation .............................

SYSTEM ...........................................................

ENGINE CONTROL SYSTEM .................................

ENGINE CONTROL SYSTEM : System Diagram .

ENGINE CONTROL SYSTEM : System Descrip-
tion ........................................................................

MULTIPORT FUEL INJECTION SYSTEM ..............

MULTIPORT FUEL INJECTION SYSTEM :
System Diagram ...................................................

MULTIPORT FUEL INJECTION SYSTEM : Sys-
tem Description .....................................................

ELECTRIC IGNITION SYSTEM ..............................

ELECTRIC IGNITION SYSTEM :
System Diagram ...................................................

ELECTRIC IGNITION SYSTEM : System De-
scription .................................................................

AIR CONDITIONING CUT CONTROL ....................

AIR CONDITIONING CUT CONTROL : System
Diagram ................................................................

AIR CONDITIONING CUT CONTROL : System
Description ............................................................

AUTOMATIC SPEED CONTROL DEVICE (ASCD) .

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Diagram ..........................................

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description ......................................

SPEED LIMITER .....................................................

SPEED LIMITER : System Diagram .....................

SPEED LIMITER : System Description .................

CAN COMMUNICATION .........................................

CAN COMMUNICATION : System Description ....

COOLING FAN CONTROL .....................................

COOLING FAN CONTROL : System Diagram .....

COOLING FAN CONTROL : System Description .

EVAPORATIVE EMISSION SYSTEM .....................

EVAPORATIVE EMISSION SYSTEM : System
Diagram ................................................................

EVAPORATIVE EMISSION SYSTEM : System
Description ............................................................

INTAKE VALVE TIMING CONTROL ......................

INTAKE VALVE TIMING CONTROL : System Di-
agram ....................................................................

INTAKE VALVE TIMING CONTROL : System De-
scription .................................................................

EXHAUST VALVE TIMING CONTROL ..................

EXHAUST VALVE TIMING CONTROL : System
Diagram ................................................................

EXHAUST VALVE TIMING CONTROL : System
Description ............................................................

STARTER MOTOR DRIVE CONTROL ...................

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STARTER MOTOR DRIVE CONTROL : System
Diagram .................................................................

STARTER MOTOR DRIVE CONTROL : System
Description ............................................................

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE .............................................

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE : System Diagram ............

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE : System Description ........

NISSAN DYNAMIC CONTROL SYSTEM ...............

NISSAN DYNAMIC CONTROL SYSTEM : Sys-
tem Diagram ..........................................................

NISSAN DYNAMIC CONTROL SYSTEM : Sys-
tem Description .....................................................

OPERATION .....................................................

AUTMATIC SPEED CONTROL DEVICE (ASCD) ...

AUTMATIC SPEED CONTROL DEVICE (ASCD)
: Switch Name and Function .................................

SPEED LIMITER ......................................................

SPEED LIMITER : Switch Name and Function .....

ON BOARD DIAGNOSTIC (OBD) SYSTEM ....

Diagnosis Description ...........................................

GST (Generic Scan Tool) ......................................

DIAGNOSIS SYSTEM (ECM) ...........................

DIAGNOSIS DESCRIPTION ...................................

DIAGNOSIS DESCRIPTION : 1st Trip Detection
Logic and Two Trip Detection Logic ......................

DIAGNOSIS DESCRIPTION : DTC and Freeze
Frame Data ...........................................................

DIAGNOSIS DESCRIPTION : Counter System ....

DIAGNOSIS DESCRIPTION : Driving Pattern ......

DIAGNOSIS DESCRIPTION : System Readiness
Test (SRT) Code ...................................................

DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor (MI) ...................................................................

On Board Diagnosis Function ...............................

CONSULT-III Function ..........................................

ECU DIAGNOSIS INFORMATION ............

ECM ..................................................................

Reference Value ...................................................

Fail Safe ...............................................................

DTC Inspection Priority Chart .............................

DTC Index ............................................................

Test Value and Test Limit .....................................

WIRING DIAGRAM ....................................

ENGINE CONTROL SYSTEM ..........................

Wiring Diagram .....................................................

BASIC INSPECTION .................................

DIAGNOSIS AND REPAIR WORKFLOW ......

Work Flow ..............................................................

Diagnostic Work Sheet ..........................................

ADDITIONAL SERVICE WHEN REPLACING
ECM .................................................................

Description .............................................................

Work Procedure .....................................................

ACCELERATOR PEDAL RELEASED POSI-
TION LEARNING ............................................

Description .............................................................

Work Procedure .....................................................

THROTTLE VALVE CLOSED POSITION
LEARNING ......................................................

Description .............................................................

Work Procedure .....................................................

IDLE AIR VOLUME LEARNING .....................

Description .............................................................

Work Procedure .....................................................

MIXTURE RATIO SELF-LEARNING VALUE
CLEAR ............................................................

Description .............................................................

Work Procedure .....................................................

BASIC INSPECTION .......................................

Work Procedure .....................................................

FUEL PRESSURE CHECK .............................

Work Procedure .....................................................

HOW TO SET SRT CODE ..............................

Description .............................................................

SRT Set Driving Pattern ........................................

Work Procedure .....................................................

DTC/CIRCUIT DIAGNOSIS .......................

TROUBLE DIAGNOSIS - SPECIFICATION
VALUE .............................................................

Description .............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

POWER SUPPLY AND GROUND CIRCUIT ..

Diagnosis Procedure .............................................

U1000, U1001 CAN COMM CIRCUIT .............

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0011 IVT CONTROL .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0014 EVT CONTROL ....................................

DTC Logic ..............................................................

EC-10

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0031, P0032 A/F SENSOR 1 HEATER .........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0037, P0038 HO2S2 HEATER ......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0075 IVT CONTROL SOLENOID VALVE .....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0078 EVT CONTROL SOLENOID VALVE ...

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0102, P0103 MAF SENSOR ..........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0112, P0113 IAT SENSOR ............................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0117, P0118 ECT SENSOR ..........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0122, P0123 TP SENSOR .............................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0130 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P0131 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0132 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0133 A/F SENSOR 1 .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0137 HO2S2 ..................................................

DTC Logic ..............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0138 HO2S2 ...................................................

DTC Logic .............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0139 HO2S2 ...................................................

DTC Logic .............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0171 FUEL INJECTION SYSTEM FUNC-
TION ..................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0172 FUEL INJECTION SYSTEM FUNC-
TION ..................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0197, P0198 EOT SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0222, P0223 TP SENSOR ..............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0300, P0301, P0302, P0303, P0304 MIS-
FIRE ..................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0327, P0328 KS .............................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0335 CKP SENSOR (POS) ............................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0340 CMP SENSOR (PHASE) .......................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0420 THREE WAY CATALYST FUNCTION ..

DTC Logic .............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

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P0444 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE .......................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0500 VSS .......................................................

Description ............................................................

DTC Logic .............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P0520 EOP SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0524 ENGINE OIL PRESSURE .....................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0603 ECM .......................................................

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0605 ECM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0607 ECM .......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0643 SENSOR POWER SUPPLY .................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0850 PNP SWITCH ........................................

Description ............................................................

DTC Logic .............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P1212 TCS COMMUNICATION LINE ..............

Description ............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1217 ENGINE OVER TEMPERATURE .........

DTC Logic .............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

P1220 FUEL PUMP CONTROL MODULE
(FPCM) .............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection (FPCM) .............................

P1225 TP SENSOR ..........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1226 TP SENSOR .........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1550 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1551, P1552 BATTERY CURRENT SEN-
SOR .................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1553 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1554 BATTERY CURRENT SENSOR ..........

DTC Logic ..............................................................

Component Function Check ..................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1556, P1557 BATTERY TEMPERATURE
SENSOR ..........................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P1564 ASCD STEERING SWITCH .................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection (ASCD STEERING
SWITCH) ...............................................................

P1572 ASCD BRAKE SWITCH ......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection (ASCD Brake Switch) .......

Component Inspection (Stop Lamp Switch) ..........

P1574 ASCD VEHICLE SPEED SENSOR .....

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1650 STARTER MOTOR RELAY 2 ..............

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1651 STARTER MOTOR RELAY .................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

EC-12

P1652 STARTER MOTOR SYSTEM COMM ..

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1715 INPUT SPEED SENSOR ......................

Description .............................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P1805 BRAKE SWITCH ..................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2118 THROTTLE CONTROL MOTOR ..........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P2122, P2123 APP SENSOR ..........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2127, P2128 APP SENSOR ..........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2135 TP SENSOR .........................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2138 APP SENSOR ......................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P2A00 A/F SENSOR 1 ....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

ASCD BRAKE SWITCH ..................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection (ASCD Brake Switch) .......

ASCD INDICATOR ...........................................

Component Function Check .................................

Diagnosis Procedure .............................................

ASCD MAIN SWITCH .......................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection (ASCD STEERING
SWITCH) ...............................................................

CLUTCH PEDAL POSITION SWITCH .............

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

COOLING FAN .................................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

ELECTRICAL LOAD SIGNAL ..........................

Description ............................................................

Component Function Check .................................

Diagnosis Procedure .............................................

FUEL INJECTOR ..............................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

FUEL PUMP .....................................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

IGNITION SIGNAL ............................................

Component Function Check .................................

Diagnosis Procedure .............................................

Component Inspection (Ignition Coil with Power
Transistor) .............................................................

Component Inspection (Condenser) .....................

INFORMATION DISPLAY (SPEED LIMITER) ..

Component Function Check .................................

Diagnosis Procedure .............................................

MALFUNCTION INDICATOR ...........................

Component Function Check .................................

Diagnosis Procedure .............................................

REFRIGERANT PRESSURE SENSOR ...........

Component Function Check .................................

Diagnosis Procedure .............................................

SPEED LIMITER MAIN SWITCH .....................

Component Function Check .................................

Diagnosis Procedure .............................................

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Component Inspection (ASCD STEERING
SWITCH) ...............................................................

SYMPTOM DIAGNOSIS ............................

ENGINE CONTROL SYSTEM SYMPTOMS ....

Symptom Table .....................................................

NORMAL OPERATING CONDITION ...............

Description ............................................................

PERIODIC MAINTENANCE .......................

IDLE SPEED .....................................................

Inspection ..............................................................

IGNITION TIMING ............................................

Inspection ..............................................................

EVAPORATIVE EMISSION SYSTEM ..............

Inspection ..............................................................

POSITIVE CRANKCASE VENTILATION ........

Inspection ..............................................................

REMOVAL AND INSTALLATION .............

ECM ..................................................................

Removal and Installation .......................................

FUEL PUMP CONTROL MODULE (FPCM) ....

Removal and Installation .......................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

Idle Speed .............................................................

Ignition Timing .......................................................

Calculated Load Value ..........................................

Mass Air Flow Sensor ...........................................

K9K

PRECAUTION ............................................

PRECAUTIONS ................................................

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

Precaution for Procedure without Cowl Top Cover

On Board Diagnostic (OBD) System of Engine .....

General Precautions .............................................

Cleanliness ............................................................

SYSTEM DESCRIPTION ...........................

COMPONENT PARTS .....................................

Component Parts Location ....................................

Component Description .........................................

Accelerator Pedal Position Sensor ........................

ASCD Main Switch ................................................

ASCD Steering Switch ...........................................

Barometric Pessure Sensor ...................................

Camshaft Position Sensor .....................................

Clutch Pedal Position Switch .................................

Cooling Fan ...........................................................

Crankshaft Position Sensor ...................................

DPF (Diesel Particulate Filter) ...............................

ECM .......................................................................

EGR Cooler Bypass Control Solenoid Valve .........

Electric Throttle Control Actuator ...........................

Engine Coolant Temperature Sensor ....................

Exhaust Fuel Injector .............................................

Exhaust Gas Pressure Sensor 1 ...........................

Exhaust Gas Pressure Sensor 2 ...........................

Exhaust Gas Temperature Sensor 1 .....................

Exhaust Gas Temperature Sensor 2 .....................

Fuel Cut OFF Valve ...............................................

Fuel Rail Pressure Sensor .....................................

Fuel Temperature Sensor ......................................

Glow Relay ............................................................

Intake Air Temperature Sensor .............................

Malfunction Indicator .............................................

Mass Air Flow sensor ............................................

Refrigerant Pressure Sensor .................................

Speed Limiter Main Switch ....................................

Thermoplunger Control Unit ..................................

Turbocharger Boost Sensor ..................................

SYSTEM ..........................................................

ENGINE CONTROL SYSTEM .................................

ENGINE CONTROL SYSTEM : System Diagram ..

ENGINE CONTROL SYSTEM : System Descrip-
tion .........................................................................

FUEL INJECTION CONTROL SYSTEM .................

FUEL INJECTION CONTROL SYSTEM : System
Description .............................................................

TURBOCHARGER BOOST CONTROL ..................

TURBOCHARGER BOOST CONTROL : Vacuum
Hose Drawing ........................................................

TURBOCHARGER BOOST CONTROL : System
Description .............................................................

EGR SYSTEM ..........................................................

EGR SYSTEM : System Description .....................

IDLE SPEED CONTROL .........................................

IDLE SPEED CONTROL : System Diagram .........

IDLE SPEED CONTROL : System Description .....

ENGINE TORQUE CONTROL .................................

ENGINE TORQUE CONTROL : System Descrip-
tion .........................................................................

GLOW CONTROL ....................................................

GLOW CONTROL : System Description ...............

COOLING FAN CONTROL ......................................

COOLING FAN CONTROL : System Diagram ......

COOLING FAN CONTROL : System Description ..

EC-14

DPF (DIESEL PARTICULATE FILTER) ..................

DPF (DIESEL PARTICULATE FILTER) : System
Description .............................................................

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Diagram ...........................................

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description ......................................

SPEED LIMITER ......................................................

SPEED LIMITER : System Diagram ......................

SPEED LIMITER : System Description .................

CAN COMMUNICATION ..........................................

CAN COMMUNICATION : System Description .....

OPERATION ....................................................

AUTMATIC SPEED CONTROL DEVICE (ASCD) ...

AUTMATIC SPEED CONTROL DEVICE (ASCD)
: Switch Name and Function ..................................

SPEED LIMITER ......................................................

SPEED LIMITER : Switch Name and Function .....

ON BOARD DIAGNOSTIC (OBD) SYSTEM ...

Diagnosis Description ............................................

CONSULT-III Function ..........................................

ECU DIAGNOSIS INFORMATION .............

ECM .................................................................

Reference Value ....................................................

DTC Index .............................................................

WIRING DIAGRAM ....................................

ENGINE CONTROL SYSTEM .........................

Wiring Diagram ......................................................

BASIC INSPECTION ..................................

DIAGNOSIS AND REPAIR WORKFLOW .......

Work Flow ..............................................................

Diagnostic Work Sheet ..........................................

BASIC INSPECTION .......................................

Description .............................................................

Work Procedure (TEST 1: Low Pressure Fuel
Supply System Check) ..........................................

Work Procedure (TEST 2: Internal Fuel Transfer
Pump Check) .........................................................

Work Procedure [TEST 3: High Pressure Supply
Pump (Pressure Control Valve) Check] .................

Work Procedure [TEST 4: High Pressure Supply
Pump (Volumetric Control Valve) Check] ..............

Work Procedure (TEST 5: Rail High Pressure
Regulation Check) .................................................

Work Procedure (TEST 6: Fuel Injectors Leak
Check) ...................................................................

Work Procedure (TEST 7: Fuel Injection Quantity
Check) ...................................................................

ADDITIONAL SERVICE WHEN REPLACING
ECM ..................................................................

Description ............................................................

Work Procedure ....................................................

EGR VOLUME CONTROL VALVE CLOSED
POSITION LEARNING .....................................

Description ............................................................

Work Procedure ....................................................

THROTTLE VALVE CLOSED POSITION
LEARNING .......................................................

Description ............................................................

Work Procedure ....................................................

SERVICE REGENERATION ............................

Description ............................................................

Work Procedure ....................................................

DPF (DIESEL PARTICULATE FILTER) DATA
CLEAR ..............................................................

Description ............................................................

Work Procedure ....................................................

DTC/CIRCUIT DIAGNOSIS .......................

POWER SUPPLY AND GROUND CIRCUIT ....

Diagnosis Procedure .............................................

P0001 FUEL PUMP ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0002 FUEL PUMP ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0016 CKP - CMP CORRELATION .................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0045 TC BOOST CONTROL SOLENOID
VALVE ..............................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0087 FUEL PUMP ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0089 FUEL PUMP ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0090 FUEL PUMP ..........................................

DTC Logic .............................................................

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Diagnosis Procedure .............................................

Component Inspection ..........................................

P0100 MAF SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0101 MAF SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0110 IAT SENSOR .........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0115 ECT SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0120 TP SENSOR ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

Special Repair Requirement .................................

P012A TC BOOST SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P012B TC BOOST SENSOR ...........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0180 FPT SENSOR ........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0190 FRP SENSOR .......................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0200 FUEL INJECTOR ..................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0201, P0202, P0203, P0204 FUEL INJEC-
TOR ..................................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P0217 ENGINE OVER TEMPERATURE .........

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0225 APP SENSOR ......................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0226 APP SENSOR ......................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0263, P0266, P0269, P0272 FUEL INJEC-
TOR .................................................................

DTC Logic ..............................................................

P0335 CKP SENSOR (POS) ...........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0340 CMP SENSOR (PHASE) .....................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0380 GLOW RELAY .....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0402 EGR VOLUME CONTROL VALVE .....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0403 EGR VOLUME CONTROL VALVE .....

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0409 EGR VOLUME CONTROL VALVE
CONTROL POSITION SENSOR .....................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0470 EXHAUST GAS PRESSURE SENSOR
1 .......................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0471 EXHAUST GAS PRESSURE SENSOR
1 .......................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P047A EXHAUST GAS PRESSURE SENSOR
2 .......................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

EC-16

P047B EXHAUST GAS PRESSURE SENSOR
2 .......................................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0487 EGR VOLUME CONTROL VALVE ......

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0488 EGR SYSTEM ......................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0504 ASCD BRAKE SWITCH .......................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0525 ASCD SYSTEM ....................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

Component Inspection ...........................................

P0530 REFRIGERANT PRESSURE SENSOR

.

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0544 EGT SENSOR 1 ...................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0560 BATTERY VOLTAGE ...........................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0564 ASCD STEERING SWITCH .................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0574 VSS .......................................................

DTC Logic ..............................................................

P0575 ASCD STEERING SWITCH .................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P0606 ECM ......................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P060A ECM .....................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P060B ECM .....................................................

DTC Logic ..............................................................

Diagnosis Procedure .............................................

P061A ECM .....................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P062B ECM ......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0638 ELECTRIC THROTTLE CONTROL
ACTUATOR FUNCTION ..................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Special Repair Requirement .................................

P0641 SENSOR POWER SUPPLY ..................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0651 SENSOR POWER SUPPLY ..................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0657 ECM RELAY ..........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0697 SENSOR POWER SUPPLY ..................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P0833 CPP SWITCH ........................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P1205 EXHAUST FUEL INJECTOR ................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P1525 COMMUNICATION CIRCUIT FOR
ASCD AND SPEED LIMITER ...........................

DTC Logic .............................................................

P1544 EGT SENSOR 2 ....................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1545 EGT SENSOR 2 ....................................

DTC Logic .............................................................

P160C ECM ......................................................

DTC Logic .............................................................

Diagnosis Procedure .............................................

P1632 FUEL CUT OFF VALVE ........................

DTC Logic .............................................................

Diagnosis Procedure .............................................

Component Inspection ..........................................

P1641 THERMOPLUNGER CONTROL UNIT ..

DTC Logic .............................................................

Diagnosis Procedure .............................................

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