Juke F15 (2012 year). Service Repair Manual

REAR DOOR LOCK

DLK-593

< REMOVAL AND INSTALLATION >

[TYPE 4]

DLK

REAR DOOR LOCK

Exploded View

INFOID:0000000006628075

DOOR LOCK

DOOR LOCK : Removal and Installation

INFOID:0000000006628076

REMOVAL

Remove rear door glass and rear door lower sash (rear). Refer to

GW-21, "Removal and Installation"

Remove inside handle. Refer to

DLK-594, "INSIDE HANDLE : Removal and Installation"

Remove outside handle. Refer to

DLK-594, "OUTSIDE HANDLE : Removal and Installation"

Remove door lock assembly TORX bolts.

Disconnect door lock actuator connector, and then remove door lock assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.

Outside handle assembly

Rear door sealing screen

Door lock assembly

TORX bolt

Inside handle

: Clip

: Pawl

: Vehicle front

: Do not reuse

: N·m (kg-m, in-lb)

: Body grease

JMKIA5893GB

DLK-594

< REMOVAL AND INSTALLATION >

[TYPE 4]

REAR DOOR LOCK

• Check door lock assembly for poor lubrication. Apply body

grease to door lock if necessary.

INSIDE HANDLE

INSIDE HANDLE : Removal and Installation

INFOID:0000000006628077

REMOVAL

Remove rear door finisher. Refer to

INT-16, "Removal and Installation"

Remove upper side of sealing screen.
NOTE:
Cut the butyl tape so that some parts of the butyl tape do not remain on the sealing screen, if the sealing
screen is reused.

Remove inside handle mounting bolt (A).

Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.

Disengage inside handle cable (3) and lock knob cable (2), and
then remove inside handle (1).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

Check door open/close, lock/unlock operation after installation.

OUTSIDE HANDLE

OUTSIDE HANDLE : Removal and Installation

INFOID:0000000006628078

REMOVAL

Remove rear door finisher and rear door corner cover inner. Refer to

INT-16, "Removal and Installation"

Remove rear door sealing screen.

: Grease up point

JMKIA5892ZZ

: Vehicle front

JMKIA5884ZZ

JMKIA5885ZZ

REAR DOOR LOCK

DLK-595

< REMOVAL AND INSTALLATION >

[TYPE 4]

DLK

Rotate stopper (1) upward.

Disengage outside handle cable (2), and then remove outside
handle cable from outside handle assembly (3).

Remove outside handle assembly mounting bolts (A).

Disengage mounting clips using a remover tool (A), and then
remove outside handle assembly.

CAUTION:

Apply protective tape (B) on the door panel to protect the
painted surface from damage.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never reuse rear door sealing screen. Always replace it with a new one when it is removed.

When installing rear door sealing screen, install it according to the following procedure.

- Put lower portion of rear door sealing screen (1) into inside of

door panel (2).

- Perform positioning according to the following procedure,

and then install rear door sealing screen.

• Align upper portion of rear door sealing screen to hole (A) of

door panel as shown in the figure.

• Align hole of rear door sealing screen to edge (B) of door

panel as shown in the figure.

• Be careful to position outside handle cable normally when installing it. For details, refer to

DLK-593,

"Exploded View"

• Check door open/close, lock/unlock operation after installation.

JMKIA5894ZZ

JMKIA5895ZZ

: Clip

JMKIA5896ZZ

JMKIA5897ZZ

DLK-596

< REMOVAL AND INSTALLATION >

[TYPE 4]

BACK DOOR LOCK

BACK DOOR LOCK

Exploded View

INFOID:0000000006600682

DOOR LOCK

DOOR LOCK : Removal and Installation

INFOID:0000000006600683

REMOVAL

Remove the back door lower finisher. Refer to

INT-35, "BACK DOOR LOWER FINISHER : Removal and

Installation"

Remove back door lock assembly mounting bolts.

Disconnect back door lock connector, and then remove back door lock assembly.

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

After installation, check back door open/close, and lock/unlock operation.

EMERGENCY LEVER

EMERGENCY LEVER : Unlock procedures

INFOID:0000000006600684

UNLOCK PROCEDURES

NOTE:
If back door lock cannot be unlocked due to a malfunction or battery discharge, follow the procedures to
unlock back door.

Remove emergency lid. Refer to

INT-36, "EMERGENCY LID : Removal and Installation"

Back door lock assembly

TORX bolt

Back door striker

: Do not reuse

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5714GB

DLK-598

< REMOVAL AND INSTALLATION >

[TYPE 4]

FUEL FILLER LID OPENER

FUEL FILLER LID OPENER

Exploded View

INFOID:0000000006628079

FUEL FILLER LID

FUEL FILLER LID : Removal and Installation

INFOID:0000000006600686

REMOVAL

Fully open fuel filler lid.

Remove fuel mounting pin (1).

Remove mounting screws, and then remove fuel filler lid.

INSTALLATION

Note the following items, and install in the reverse order of removal.

Fuel filler lid opener cable

Cable protector

Fuel filler lid lock assembly

Fuel filler lid assembly

Spring

Bumper rubber

: Clip

: Do not reuse

JMKIA5904ZZ

JMKIA5717ZZ

FUEL FILLER LID OPENER

DLK-599

< REMOVAL AND INSTALLATION >

[TYPE 4]

DLK

CAUTION:

• After installation, check fuel filler lid assembly open/close, lock/unlock operation.
• After installation, apply the touch-up paint (the body color) onto the head of the mounting screws.
NOTE:
• The following table shows the specifide values for checking nomal installation status.
• Fitting adjustment cannot be perfomed.

Unit: mm (in)

FUEL FILLER OPENER CABLE

FUEL FILLER OPENER CABLE : Removal and Installation

INFOID:0000000006628080

REMOVAL

Remove hood lock control cable assembly from instrument lower panel (LH). Refer to

DLK-587, "HOOD

LOCK CONTROL CABLE : Removal and Installation"

Remove fuel filler lid opener cable (2) from fuel filler lid opener
lever (1).

Remove front kicking plate inner (LH) and rear kicking plate inner (LH and RH). Refer to

INT-19, "KICK-

ING PLATE INNER : Removal and Installation"

Remove dash side finisher (LH). Refer to

INT-20, "DASH SIDE FINISHER : Removal and Installation"

Remove center pillar lower garnish (LH). Refer to

INT-20, "CENTER PILLAR LOWER GARNISH :

Removal and Installation"

Remove luggage side lower finisher (RH). Refer to

INT-31, "LUGGAGE SIDE LOWER FINISHER :

Removal and Installation"

Remove fuel filler lid opener cable from fuel filler lid lock assembly. Refer to

DLK-600, "FUEL FILLER LID

LOCK : Removal and Installation"

Disengage each harness protector (1), and then remove fuel
filler lid opener cable (2).

Remove fuel filler lid opener cable fixing clips, and then remove fuel filler lid opener cable.

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

After installation, check fuel filler lid assembly open/close, lock/unlock operation.

FUEL FILLER LID LOCK

Clearance

Evenness

Fuel filler lid – Body side outer

2.0 – 4.0 (0.079 – 0.157)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5901ZZ

JMKIA5720ZZ

DLK-600

< REMOVAL AND INSTALLATION >

[TYPE 4]

FUEL FILLER LID OPENER

FUEL FILLER LID LOCK : Removal and Installation

INFOID:0000000006600688

REMOVAL

Fully open fuel filler lid.

Remove luggage side lower finisher (RH). Refer to

INT-31, "LUGGAGE SIDE LOWER FINISHER :

Removal and Installation"

Rotate and disengage fuel filler lid lock assembly, and then
remove fuel filler lid lock assembly.
NOTE:
Operation is performed easily when rotating fuel filler lid lock
from passenger room side.

Disengage fuel filler lid opener cable (1). Remove fuel filler lid
opener cable while pressing stopper pin (2).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

After installation, check fuel filler lid assembly open/close, lock/unlock operation.

JMKIA5718ZZ

JMKIA5719ZZ

DOOR SWITCH

DLK-601

< REMOVAL AND INSTALLATION >

[TYPE 4]

DLK

DOOR SWITCH

Exploded View

INFOID:0000000006620634

Removal and Installation

INFOID:0000000006620635

REMOVAL

Remove the TORX bolt (A), and then remove door switch (1).

INSTALLATION

Install in the reverse order of removal.

Door switch

TORX bolt

JMKIA2569GB

JMKIA2173ZZ

KEYFOB BATTERY

DLK-603

< REMOVAL AND INSTALLATION >

[TYPE 4]

DLK

KEYFOB BATTERY

Exploded View

INFOID:0000000006303278

Removal and Installation

INFOID:0000000006303279

REMOVAL

Remove screw (9) on the rear of keyfob.

Place the key with the lower case (8) facing up. Set a screw-driver wrapped with tape between upper case
(1) and lower case (8) and then separate the lower case (8) from the upper case (1).

CAUTION:

• Do not touch the circuit board or battery terminal.
• The keyfob is water-resistant. However, if it does get wet, immediately wipe it dry.

When replacing the circuit board assembly, remove circuit board assembly from the upper case (1).
[Circuit board assembly: Switch rubber (4) + Board surface (5)]

CAUTION:

Do not touch the printed circuits directly.

Remove the battery (6) from the lower case (8) and replace it.

CAUTION:

When replacing battery, keep dirt, grease, and other foreign materials off the electrode contact
area.

After replacement, fit the lower and upper cases together, part (4), (7) and tighten with the screw.

CAUTION:

After replacing the battery, Be sure to check that door locking operates normally using the keyfob.
Refer to

DLK-528, "Component Function Check"

INSTALLATION

Install in the reverse order of removal.

JMKIA1442ZZ